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Copyright © 2014 

Ikhwezi Solar (Pty) Ltd, Novatherm CC, Solar Assist (Pty) Ltd

 

 

1.

 

Introduction 

All  NovaSun  solar  hot  water  systems  are  high  quality  thermal  solar 
systems,  using  advanced  technology  to  convert  light  into  heat.  This 
installation  manual  must  be  read  and  understood  before  undertaking  the 
installation of a NovaSun solar hot water system. Should any aspect of the 
installation process remain unclear a NovaSun  Solar representative should 
be contacted for advice prior to installation. 

This manual does not seek to provide comprehensive guidance in terms of 
the general plumbing and electrical connection of geysers, which is 
assumed knowledge and required of any registered installer, but rather 
sets out to provide guidance in terms of the correct installation of the solar 
thermal components of the system. 

Systems must be installed by suitably qualified and registered plumbers 
and electricians, in accordance with relevant South African Norms and 
Standards, National Building Regulations, Law and Regulations, Local By-
Laws, including the following: 

 

SANS 198 - Functional control valves and safety valves for domestic 
hot and cold water supply. 

 

SANS 10106 - The installation, maintenance, repair and replacement 
of domestic solar water heating systems, edition three. 

 

SANS10252 - Water supply and drainage for Buildings. Part 1 - Water 
supply installations for buildings. 

 

SANS 10254 - The installation, maintenance, replacement and repair 
of fixed electric storage water heating systems. 

 

SANS 10142 - The wiring of premises. Part 1 - Low-voltage 
installations. 

 

SANS 10400 - Parts A, B, L, XA. 

 

Occupational Health and Safety Act (Act 85 of 1993) 

 

National Buildings Regulations Act 103 of 1977 

 

Water Services Act (Act N0 108 of 1977) 

It is the responsibility of the installer to ensure that they and their staff 
are familiar with and competent in respect of the above. Responsibility for 
the safe and proper installation of a system rests with the installer. 

The solar hot water systems referred to herein must be installed in 
accordance with these instructions, local and national plumbing 
regulations, municipal building codes and any other relevant statutory 
regulations. 

All intellectual property in this design and/or registrations and/or copyright 
including any patent, patent application are the property of Novatherm CC 
and/or WE Geysers (Pty) Ltd. 

Observation of these instructions is most important and failure to do so 
could void the benefits of the warranty. 

The connection, attachment, integration or general association of other 
equipment or parts which either directly or indirectly affect the operation 
or performance of the solar system could void the warranty. Other such 
equipment or parts not supplied by WE Geysers (Pty) Ltd, which may 
affect its operation/performance must first be authorised by WE Geysers 
(Pty) Ltd in writing if the full benefits of the warranty are to remain valid. 

WE Geysers (Pty) Ltd does not accept liability or responsibility for the final 
fitness of water for consumption from this water heater, as the water 
quality is not affected by the system and is a function of the municipal 
and/or other water supply. 

This manual has been written with the intention of ensuring that the 
system is correctly installed and that the owner/user is fully conversant 
with the best methods of operation. 

 

 

 

2.

 

System description 

2.1

 

Configurations 

NovaSun solar hot water systems utilise state of the art technology and 
perform with high efficiency in a wide range of weather conditions. 
Collector output is directly related to the amount of incoming solar 
radiation striking the collectors. This installation manual covers the 
installation of the following systems: 

Model 

Major System Components 

NovaSun 
150l 

150 Litre Solartherm Direct Geyser  

1 x 1.7sqm NovaSun Collector 

NovaSun 
200l 

200 Litre Solartherm Direct Geyser  

1 x 2 sqm NovaSun  Collector 

NovaSun 

300l 

300 Litre Solartherm Direct Geyser 

2 x 2 sqm NovaSun Collectors 

The models governed by this manual are pumped and thermo-siphon 
systems. Thermisiphon systems may be installed in a close-coupled or split 
system format whilst pumped systems are installed in split system format 
and water is circulated using an applicable water circulation pump.  

The NovaSun range of solar hot water systems are direct freeze resistant 
systems.  

System heating performance 

Model 

Q-Factor* 

Energy 

Rating** 

NovaSun 150l 

11.8 

TBA 

NovaSun 200l 

16.3 

TBA 

NovaSun 300l 

27.5 

TBA 

*The thermal performance of the systems have been established by the South 
African Bureau of Standards in terms of SANS 6211, at an incoming radiation of 16MJ 
per m² per day, a temperature differential of 10°C and at an inclination of latitude 
plus 10°. 

**Q-factor is calculated in mega-joules whereas the energy rating is calculated in 
kilo-watt hours. The energy rating is calculated by converting the q-factor into kwh. 
The specific thermal capacity of the NovaSun collector is 4.39KJ/K m². 

 

3.

 

Health and safety 

3.1

 

General 

This appliance is not intended for use by young or infirmed persons 
without supervision. 

Scalding occurs at 50°C. This appliance is capable of providing hot water 
over this temperature. In certain circumstances the system may expel hot 
water and relieve pressure through the temperature pressure valve. Never 
block this valve and always leave open to the atmosphere. Take care to 
avoid contact with water when valve is in discharge. 

This appliance is a water heating apparatus only and the final quality of 
water and fitness for consumption is dependent on the quality of water 
supplied to the system. 

These systems are designed for the supply of hot water to domestic 
household premises which have been constructed to the appropriate local 
and national codes and regulations. 

3.2

 

Installation considerations 

All installations are to be carried out in accordance with the Occupational 
Health and Safety Act (Act 85 of 1993) requirements and any relevant 
local authority prescriptions. Some general points to take note of, 
however, include the following: 

Содержание NovaSun 150l

Страница 1: ...ter Systems October 2013 For use by trained qualified personnel only Applicable to the following models Novasun Direct Freeze Resistant 150l 200l 300l We reserve the right to change the installation instructions Reproduction even partial is only allowed with written permission WE Geysers Pty Ltd 7 Nelmapius Street Chamdor Krugersdorp 1754 novasun solarassist co za www novasunsolar co za ...

Страница 2: ...ing process 7 8 1 Suggested mounting method 1 7 8 2 Suggested mounting method 2 8 9 System Installation 8 9 1 General installation technique 8 9 2 Cylinder and System plumbing 8 9 3 Geysers 9 9 4 Electrical connection 9 9 5 Installation Diagrams 9 Pumped System Installation Diagram 9 10 System commissioning 11 10 1 Commissioning direct systems 11 11 Installation checklist 11 12 System Selection an...

Страница 3: ...ty Ltd does not accept liability or responsibility for the final fitness of water for consumption from this water heater as the water quality is not affected by the system and is a function of the municipal and or other water supply This manual has been written with the intention of ensuring that the system is correctly installed and that the owner user is fully conversant with the best methods of...

Страница 4: ... the natural circulation of fluid between the collector and the geyser In order for the thermo siphon process to occur the geyser must be placed in a higher position than the solar collector The system operates according to the laws of thermal dynamics i e a liquid when heated becomes less dense and rises above the denser cooler liquid Heated water rises up through the collector and into the geyse...

Страница 5: ...mixed in a glycol to water ratio of 1 3 i e 33 glycol 5 4 Scale resistance Indirect systems containing a glycol solution also prevents scale build up inside the collector in areas of poor water quality It is important to note that the geyser itself may still be affected by water quality as would be the case with any conventional enamel lined geyser unless a Solartherm PEX lined geyser is used If a...

Страница 6: ... Ensure that the roof covering material is structurally sound to receive the weight of the system In the case of a split system installation a wooden frame should be constructed which raises the tank above the level of the collectors Care should be taken in the design and construction of this frame so as to ensure it meets all relevant standards 7 Mounting methods 7 1 Selection of appropriate moun...

Страница 7: ...f covering is then placed back into original position c The bracket is placed underneath the geyser foot plate with the bolt sliding through the slotted hole and tightened using the wing nut as supplied d Note the correct use of left hand and right hand bracket Attached strapping is then tightened onto the timber structure in the same way as above NovaSun tanks are equipped with extra anchor point...

Страница 8: ...le leaks The collector is positioned into the collector bracket as demonstrated in the image above A slight kick of 25mm from the cold inlet side to the hot outlet side of the collector is recommended i e cold side lower than hot side by 25mm In the case of sheet roofing as depicted in the following image a roof screw can be removed the strap placed over the existing hole and the roof screw reinse...

Страница 9: ...hat the drain cock is at the lowest point of the tank Once the tank is in place fix the hoop in place and replace tiles 9 System Installation 9 1 General installation technique During fitting and prior to filling the system must be protected against the entry of dirt and water After the system has been mounted it must be flushed in order to remove any debris e g metal chips packaging residue sawdu...

Страница 10: ...s which require regular servicing as well as allowing for the required SANS height of vacuum breakers above the tank 9 4 Electrical connection All electrical work must be carried out by properly qualified and registered electricians Novasun recommends the installation of a time switch when undertaking a solar installation This optimises the performance of the system and is specifically required wh...

Страница 11: ...CC Solar Assist Pty Ltd 10 Pumped Controller Geyserwise System Acknowledgment Geyserwise Installation Manual For purpose of Pump controller installation and wiring instruction refer to the Geyserwise Installation manual or go to www geyserwise co za ...

Страница 12: ...o pressurise Check all piping joints and fittings for water leaks Check pressure relief valves to ensure correct operation Turn on the electric backup element Make sure the tank is completely filled before turning on the element Ensure power is available to the backup element Ensure the time clock has been correctly set 11 Installation checklist The following checklist should be observed by the in...

Страница 13: ...ken per day and how many litres are used how many baths are taken and size of baths how much hot water goes towards washing dishes and doing laundry etc Only once this information is analysed can a final recommendation be made on system size 12 3 System type System type can relate to a number of system characteristics as follows Direct vs Indirect refer section 5 above Close coupled vs Split refer...

Страница 14: ...ar system Time clock settings should generally speaking be set for two hours in the morning and two hours in the evening For example if you bath at 06h30 and 18h00 set your time clock for 04h00 to 06h00 and again for 15h00 to 17h00 Ensure backup time periods do not coincide with localised load shifting by municipalities employing ripple relay devices This will ensure that if there was not sufficie...

Страница 15: ...e cylinder transfers some of its heat to the cooler water in the lower section of the cylinder This effect is often perceived as heat loss but is actually the redistribution of stored heat more evenly over the entire contents of the storage tank This may make it necessary to use the electric element to raise the water in the top section of the cylinder back to an acceptable temperature Over night ...

Страница 16: ...switched off i e approximately 72 hours depending on the model 13 6 Freeze protection liquid No freeze protection liquid is used in the Novasun system 13 7 Setting the time clock WE Geysers Pty Ltd recommends that an SABS approved time clock with battery backup be installed on the distribution board There are many such time clocks on the market and the operation of which are all relatively similar...

Страница 17: ...e timer and provide the geyser with a constant supply The Bypass on display flashes Press the Bypass Off button for power to be controlled by the timer and switch on according to the set times Press the function button to return to screen one Note When in Bypass On mode the display will not revert to screen one after 60 seconds Should you be away from home for any extended period and you wish to s...

Страница 18: ...ure valves and tempering valves should be conducted on a solar geyser just as it should be done on any conventional electrical geyser These valves allow for the safe operation of the geyser and should be inspected twice yearly The temperature pressure TP valve is near the top of the water heater and is essential that this valve operates safely It is possible for the valve to release a little water...

Страница 19: ...ll or part of the day Hot water usage has not been excessive Hot water is not leaking from within the plumbing system that feeds hot water to the points of use The time clock is operational and has been programmed correctly The electric meter and or display light on the time clock speeds up when the time clock is active Power has been provided to the main board i e no electrical faults or load she...

Страница 20: ...td 19 17 Warranty Services log warranty services Important Notice Making use of a non accredited Solar Installer to perform warranty work on your Novasun SWH system will void your Warranty Agreement Date Service Provider Contact detail Services Job performed Owner Notes ...

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