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Manual No. NT-0-350 - Rev. May 2021

NOVA Truck Lock

™

Standard Profile Manual

If the control box is not a CB-11-A or B or C, skip to step 16.

If the control box is a CB-11-C perform steps below:

TB1-7B (LS4)

TB1-8B (-V)

TB1-9B (IRA)

TB1-10B (IRB)

COM

SAME WIRING AS

PREVIOUS FIGURE

N.O.

LEVELER PROXIMITY

SENSOR EXAMPLE

(SUPPLIED BY OTHERS)

LEVELER CONTROL BOX EXAMPLE

(SUPPLIED BY OTHERS)

TB1 (FOUND INSIDE OF CONTROL BOX)

FIGURE AH

—

CONTROL BOX TB1 INTERLOCKED LEVELER WIRING SCHEMATIC (CB-11-C)

• Disclosure:

• Leveler example may vary. Reference leveler owner’s manual before installation.

• For example above, remove jumper from 11 and 13, and run wires from IRA to 11 and IRB to 13 on

LEVELER CONTROL BOX EXAMPLE.

• Leveler proximity sensor example may vary. Promimity sensor should be installed with the sensor facing the

lip of the leveler. Do not splice or cut existing limit switch wires. Reference leveler owner’s manual before

installing.

INSTALLATION INSTRUCTIONS

Содержание Standard Profile Truck Lock Series

Страница 1: ...Standard Profile Series Vehicle Restraint Owner s User s Manual Manual No NT 0 350 Rev May 2021 2021 Nova Technology International LLC...

Страница 2: ......

Страница 3: ...ROL BOX OUTSIDE LIGHT PNEUMATIC CONSOLE INSTALLATION CONTROL BOX OUTSIDE LIGHT REAR IMPACT GUARD RIG SENSOR OPTIONAL FEATURE TESTOPERATION OPERATING PROCEDURES MANUAL NO RIG SENSOR MANUAL WITH RIG SEN...

Страница 4: ...2 Manual No NT 0 350 Rev May 2021 NOVA Truck Lock Standard Profile Manual This page intentionally left blank...

Страница 5: ...y damage SAFETYINSTRUCTIONS Indicates a type of safety sign or separate panel on a safety sign where safety related instructions or procedures are described Read and understand the Owner s User s Manu...

Страница 6: ...oid putting any part of your body near moving parts Do not operate any equipment while under the influence of alcohol or drugs PRECAUTIONS WARNING Chock restrain all transport vehicles Never remove th...

Страница 7: ...leaks and spills before proceeding with grinding or welding Always keep a fire extinguisher of the proper type nearby when grinding or welding DANGER DANGER Electrical power must be OFF when servicing...

Страница 8: ...manufacturer for any replacements 5 Modifications or alterations of restraining devices shall be made only with prior written approval from the original manufacturer These changes shall be in conform...

Страница 9: ...adjustment and inspection in accordance with all manufacturers recommendations are the sole responsibility of the owner user 10 Manufacturer s recommended maintenance and inspection of all restraining...

Страница 10: ...bove shows typical arrangements and functions of major components for the NOVA Truck Lock Standard Profile When properly installed and operated the NOVA Truck Lock Standard Profile offers the user sub...

Страница 11: ...ecline is present housing must be moved an additional 1 away from DOCK BUMPER FACE and 1 for every percent thereafter Step 2 Concrete Core drill auger posthole digger etc a 10 inch diameter hole minim...

Страница 12: ...r pockets underneath housing FLANGE MOUNT INSTALLATION Step 1 Concrete Determine exact location of restraint ram housing per Figure F Dimensions are from face of dock bumpers If bumpers are not yet in...

Страница 13: ...restraint If more than 1 bolt hits rebar consult factory at 800 236 7325 CONSOLE INSTALLATION NOTICE Verify there are no obstructions on outside of building which would interfere with cable run betwee...

Страница 14: ...6 Insert 1 2 13x4 1 2 bolt through hole furthest from dock side and the tail section Place tail section in place up to dock wall Mark location and pivot up around the 1 2 bolt Insert 3 8 16x1 flange...

Страница 15: ...N DISTANCE BETWEEN UPPER AND LOWER PULLEY SWIVEL ASSEMBLY PLUS 2 3 4 LEVEL FIGURE N LOWER PULLEY LOCATION NOTICE Leave adjustment nut on lower pulley swivel assembly in the middle during restraint ass...

Страница 16: ...of conduit into conduit collar on ram housing and secure with set screw See Figure Q Step 11 Route ram cable around top of upper outside pulley into building through hole in wall and over the pulley S...

Страница 17: ...15 Manual No NT 0 350 Rev May 2021 NOVA Truck Lock Standard Profile Manual This page intentionally left blank...

Страница 18: ...installation of dock shelters or seals Drill hole through wall at approximate center of light Feed wire from light through hole in wall and affix light to wall 2 3 FIGURE T MOUNTING CONTROL BOX Step...

Страница 19: ...itches one mounted on the cover and the other mounted on the top of the slide pole See Figure X INSIDE OF CONSOLE COVER LIMIT SWITCH 1 SLIDE POLE LIMIT SWITCH 2 FIGURE X CONNECTING LIMIT SWITCHES Step...

Страница 20: ...SSEMBLY ADJUST NUT FIGURE Z ADJUSTMENT ON LOWER PULLEY SWIVEL BRACKET Step 20M Tighten cable until entire guide height hole is showing See Figure AA ENTIRE GUIDE HEIGHT HOLE IN RAM BAR IS VISIBLE RAM...

Страница 21: ...19 Manual No NT 0 350 Rev May 2021 NOVA Truck Lock Standard Profile Manual This page intentionally left blank...

Страница 22: ...OID BLACK WIRE WITH RED TAPE FROM AIR SOLENOID BLACK WIRE FROM OPTIONAL RIG SENSOR WHITE WIRE FROM OPTIONAL RIG SENSOR FIGURE AF WIRING CB 10 CONTROL BOX PNEUMATIC CONSOLE INSTALLATION See Page 14 for...

Страница 23: ...SWITCH EXAMPLE SUPPLIED BY OTHERS DOOR LOGIC BOARD EXAMPLE SUPPLIED BY OTHERS ONLY NEEDED FOR CB 11 A FIGURE AG CONTROL BOX TB1 INTERLOCKED DOOR WIRING SCHEMATIC CB 11 A CB 11 B Disclosure Door logic...

Страница 24: ...THERS TB1 FOUND INSIDE OF CONTROL BOX FIGURE AH CONTROL BOX TB1 INTERLOCKED LEVELER WIRING SCHEMATIC CB 11 C Disclosure Leveler example may vary Reference leveler owner s manual before installation Fo...

Страница 25: ...less than hop by the Ram bar at the end of the rise stroke Step 20P After each adjustment cycle unit using restrain and release buttons until desired speed is obtained INSTALLATION INSTRUCTIONS NOTIC...

Страница 26: ...n restraint housing tube The top of the switch housing tube should be flush with the top of the restraint housing tube and pushed towards the Ram tube Mark and drill 1 8 pilot holes Step 2 Attach swit...

Страница 27: ...25 Manual No NT 0 350 Rev May 2021 NOVA Truck Lock Standard Profile Manual This page intentionally left blank...

Страница 28: ...C screen shows Truck Lock as shown in figure AN If it does not show Truck Lock call NOVA h Verify the RED light on the control box is flashing i Verify the outside GREEN light is flashing INSTALLATION...

Страница 29: ...matic Truck Lock With RIG Sensor 33 35 A step using the manual Truck Lock is noted with the letter M behind the step number Example 5M A step using the pneumatic Truck Lock is noted with the letter P...

Страница 30: ...ON HANDLE IN RESTRAIN POSITION FIGURE AT RESTRAIN POSITION a Move activation handle to RESTRAIN position b HORN will sound for 3 seconds once activation handle has moved from RELEASE position c After...

Страница 31: ...sound for 3 seconds once activation handle has moved from RESTRAIN position d After activation handle is in RELEASE position verify the vertical barrier has lowered e Verify the RED light on the cont...

Страница 32: ...handle is in RESTRAIN position verify the vertical barrier has risen e Verify the RED light on the control box is flashing f Verify the HORN is sounding at 1 second intervals g Verify the outside RED...

Страница 33: ...SE position verify the vertical barrier has lowered e Verify the RED light on the control box is constant f Verify the outside GREEN light is flashing g Release RIG sensor h Verify the RED light on th...

Страница 34: ...o Optional RIG Sensor a Interlocked equipment must be in position listed below Part Number CB 11 A Door must be closed OR Part Number CB 11 B Door could be opened or closed OR Part Number CB 11 C Leve...

Страница 35: ...Verify Part Number located on door inside control box Part Number CB 11 A Open door OR Part Number CB 11 B Open or close door depending on door position OR Part Number CB 11 C Raise leveler until lev...

Страница 36: ...RELEASED POSITION 5P Test RELEASE Function No RIG Sensor a Verify the GREEN light on the control box is flashing b Depress RELEASE 7 button c Verify the vertical barrier has lowered d Verify the RED l...

Страница 37: ...11 A Door must be closed OR Part Number CB 11 B Door could be opened or closed OR Part Number CB 11 C Leveler must be stored b There should be no object activating RIG sensor c Depress RESTRAIN 1 butt...

Страница 38: ...t With RIG Sensor Verify Part Number located on door inside control box Part Number CB 11 A Open door OR Part Number CB 11 B Open or close door depending on door position OR Part Number CB 11 C Raise...

Страница 39: ...Sensor a Verify the GREEN light on the control box is flashing b Depress RELEASE 7 button c Verify the vertical barrier has lowered d Verify the RED light on the control box is constant e Verify the o...

Страница 40: ...t lights daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only...

Страница 41: ...NG No RIG Sensor a Transport vehicle has backed into loading dock and is parked firmly against dock bumpers b Move activation handle to RESTRAIN position c The RED light on the control box is flashing...

Страница 42: ...ight on the control box is flashing alerting the fork lift operator a safe condition exists d The outside RED light is flashing alerting transport vehicle driver not to move CONSOLE COVER ACTIVATION H...

Страница 43: ...ll transition from LOCKED position to the UNLOCKED position c The RED light on the control box is flashing alerting fork truck driver an unsafe condition exists d The outside RED light is flashing ale...

Страница 44: ...nual If HORN sounds and RED light is on after attempting to RESTRAIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress...

Страница 45: ...erform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only by authorized personnel who have read and understan...

Страница 46: ...IG sensor is activated b Activation handle is in the RELEASE position c Ram bar is in RELEASED position d The RED light on control box is constant alerting the fork lift operator a transport vehicle i...

Страница 47: ...ng fork truck driver an unsafe condition exists c The outside RED light is flashing alerting transport vehicle driver not to move d If unable to move activation handle to RESTRAIN position proceed to...

Страница 48: ...The GREEN light on the control box is flashing alerting the fork lift operator a safe condition exists d The outside RED light is flashing alerting transport vehicle driver not to move CONSOLE COVER...

Страница 49: ...RESTRAIN position to the RELEASE position c The RED light on the control box is flashing alerting fork truck driver an unsafe condition exists d The outside RED light is flashing alerting transport v...

Страница 50: ...al If HORN sounds and RED light is on after attempting to RESTRAIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress th...

Страница 51: ...s daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only by auth...

Страница 52: ...d b Transport vehicle has backed into loading dock and is parked firmly against dock bumpers c Depress RESTRAIN 1 button d The RED light on the control box is flashing alerting fork truck driver an un...

Страница 53: ...SITION 4P RELEASING Restraint No RIG Sensor If the control box is not interlocked skip step a below If the control box is interlocked perform step a below a Interlocked equipment must be in position l...

Страница 54: ...AIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress the HORN OVER RIDE button 0 on the key pad enter default over rid...

Страница 55: ...daily to make certain they work properly Perform maintenance on restraints in accordance with Maintenance on Page 58 of this manual NOVA Truck Lock vehicle restraints should be operated only by author...

Страница 56: ...dock and is parked firmly against dock bumpers verify RIG sensor is fully activated b Ram bar is in RELEASED position c The RED light on the control box is constant alerting the fork lift operator a...

Страница 57: ...Depress RESTRAIN 1 button c The RED light on the control box is flashing alerting fork truck driver an unsafe condition exists d The outside RED light is flashing alerting transport vehicle driver not...

Страница 58: ...int With RIG Sensor If the control box is not interlocked skip step a below If the control box is interlocked perform step a below a Interlocked equipment must be in position listed below PLC Display...

Страница 59: ...TRAIN the RIG the trailer may not be serviceable Ensure dock leveler is in the stored position Secure trailer by alternate means Depress the HORN OVER RIDE button 0 on the key pad enter default over r...

Страница 60: ...operates smoothly and inside outside lights and HORN are working Replace damaged or missing LED light modules and lenses Repair remount or replace outside and inside signs labels and decals as require...

Страница 61: ...r Ram bar in 3 seconds TROUBLESHOOTING MANUAL PNEUMATIC PROBLEM PROBABLE CAUSE RESOLUTION Hit RESTRAIN button but ram bar did not raise Pulleys are off center Cable is not centered on pulleys Incorrec...

Страница 62: ...ii Or if no further input is completed within 30 seconds the Wrong PW Reenter Or wait display will clear and the screen will return to the previous display 2 See table below for what display inputs a...

Страница 63: ...n below input 2 If limit switch did not respond accordingly as stated above replace limit switch Part Number 06 0 013 7 Reinstall console cover to console 8 Exiting Maintenance Mode on the Control Box...

Страница 64: ...12 Faults 1 1 1 62 No LS1 No LS2 Counter 2 2 2 63 Both LS1 LS2 On Counter 3 3 3 63 LS1 On LS2 Off Counter 4 4 63 LS1 Off LS2 On Counter 5 5 64 No RIG Present Counter 6 6 4 64 Door Not Closed Ramp Not...

Страница 65: ...cured and working properly Inputs can be verified on Page 65 If the slide pole or rod end assembly is positioned correctly See DC or DD on Page 60 against the corresponding limit switch but cannot rea...

Страница 66: ...en the Ram bar is locked enter HORN OVER RIDE mode by following the instructions printed on the control box LS3 malfunctioned when the Ram bar is locked Ensure LS3 is secured and working properly Inpu...

Страница 67: ...x Green Light 6 Solenoid 2 Unlock 3 Outside Red Light 7 Alarm Horn 4 Outside Green Light 8 Interlocked equipment active CB 11 ONLY Display Information Enter New Over Ride Password This display is for...

Страница 68: ...925 350 HOUSING PULLEY MOUNT ASSEMBLY 1 4 40 3 902 WELDMENT LONG E O D CHANNEL 1 5 40 3 906 WELDMENT MEDIUM E O D CHANNEL 1 6 40 3 901 WELDMENT SHORT E O D CHANNEL 1 7 03 0 001 25 CABLE 1 8 15 3 101 S...

Страница 69: ...N LONG 1 2 46 3 017 ASSEMBLY TAIL EXTENSION SHORT 1 3 31 3 900 ASSEMBLY RAM BAR 1 4 46 3 911 ASSEMBLY RAM HOUSING 1 5 15 3 101 SENSOR SWITCH KIT 1 6 03 0 001 25 CABLE 1 PARTS 3 4 1 2 5 OPTIONAL RIG SE...

Страница 70: ...OVA Truck Lock Standard Profile Manual PNEUMATIC CONSOLE DRAWING PARTS 12 11 11 12 7 2 14 5 3 6 4 16 10 15 1 6 13 3 5 8 9 17 19 21 20 20 18 22 02 3 036 23 25 24 31 3 310 31 3 941 07 3 013 FIGURE DG PN...

Страница 71: ...9 01 0 082 COTTER PIN ZINC 1 10 07 0 135 FLOW CONTROL 90 1 11 01 0 002 WASHER STAR LOCK 3 8 4 12 01 0 001 BOLT HEX HEAD 3 8 16 X 1 2 4 13 41 1 018 PLATE REMOTE BOX COVER 1 14 07 3 080 SWITCH LATCHING...

Страница 72: ...021 NOVA Truck Lock Standard Profile Manual 11 10 11 10 5 12 6 5 15 14 8 4 2 16 3 13 1 7 9 20 19 19 18 17 21 23 24 22 31 3 917 31 3 908 PARTS MANUAL CONSOLE DRAWING FIGURE DH MANUAL CONSOLE 351P 341FP...

Страница 73: ...31 1 908 COVER CONSOLE 1 10 01 0 002 WASHER STAR LOCK 3 8 4 11 01 0 001 BOLT HEX HEAD 3 8 16 X 1 2 4 12 01 0 006 SCREW ROUND HEAD 4 40 X 1 2 2 13 31 0 062 COVER HANDLE 1 14 31 1 031 RAM DAMPENER 1 15...

Страница 74: ...35 1 901 HOUSING RAM ASSEMBLY 1 2 01 0 160 HOUSING PLUG 2 3 01 0 122 3 8 16 X 1 LONG FLANGE BOLT 2 4 NT 0 118 DECAL DO NOT REMOVE PLUG 1 5 NT 0 101 DECAL TRUCK LOCK 2 STANDARD PROFILE CAST IN HOUSING...

Страница 75: ...2 4 7 02 0 033 NUT LOCK 1 2 13 2 8 46 0 035 COVER HOUSING 350FL 1 9 01 0 145 SCREW HEX HEAD 1 4 20 X4 LONG 2 10 01 0 160 HOUSING PLUG 2 11 01 0 143 WASHER STAR LOCK 2 12 01 0 142 NUT HEX 1 4 20 2 13 N...

Страница 76: ...1 2 03 0 004 PULLEY 2 1 3 02 0 017 3 8 X 1 3 8 LONG CLEVIS PIN 1 4 01 0 012 COTTER PIN ZINC 1 5 01 0 122 3 8 16 X 1 LONG FLANGE BOLT 2 6 01 0 144 3 8 16 FLANGE NUT 2 7 01 0 007 1 4 20 X 1 4 SOCKET SET...

Страница 77: ...2 03 0 004 PULLEY 2 1 3 02 0 017 3 8 X 1 3 8 LONG CLEVIS PIN 1 4 01 0 012 COTTER PIN ZINC 1 5 01 0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 6 01 0 122 3 8 16 X 1 LONG FLANGE BOLT 2 7 01 0 144 3 8 16 FLANGE...

Страница 78: ...1 0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 2 01 0 018 1 4 X 1 LONG CLEVIS PIN W DETENT 1 3 03 0 002 PULLEY 1 1 4 1 4 40 1 901 SHORT E O D CHANNEL WELDMENT 1 5 NT 0 108 DECAL NO STEP 1 3 2 1 4 5 PARTS SHO...

Страница 79: ...40 1 902 LONG E O D CHANNEL WELDMENT 1 2 03 0 002 PULLEY 1 1 4 1 3 01 0 018 1 4 X 1 LONG CLEVIS PIN W DETENT 1 4 01 0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 5 NT 0 108 DECAL NO STEP 1 4 1 2 3 5 PARTS LO...

Страница 80: ...0 007 1 4 20 X 1 4 SOCKET SET SCREW 1 2 01 0 018 1 4 X 1 LONG CLEVIS PIN W DETENT 1 3 03 0 002 PULLEY 1 1 4 1 4 40 1 906 MEDIUM E O D CHANNEL WELDMENT 1 5 NT 0 108 DECAL NO STEP 1 PARTS MEDIUM E O D C...

Страница 81: ...1 31 1 031 RAM DAMPENER 1 2 31 1 900 ASSEMBLY RAM 1 3 4 1 2 5 DESCRIPTION QTY COTTER PIN ZINC 1 X 1 3 8 LONG CLEVIS PIN 1 PULLEY 2 1 OUSING PULLEY WELDMENT 1 3 8 16 FLANGE NUT 1 ITEM NO PART NUMBER D...

Страница 82: ...06 1 100P SENSOR SWITCH HOUSING 1 3 06 3 925 SENSOR SWITCH ASSEMBLY 1 4 06 0 004 3 CONDUCTOR WIRE 1 5 06 0 024 FLEXIBLE CONDUIT 1 6 06 0 025 FLEXIBLE CORD CONNECTOR 1 7 06 0 026 FLEXIBLE CORD CONNECT...

Страница 83: ...L BOX 1 2 NT 0 130 SIGN CAUTION MOVE ON GREEN 1 3 NT 0 350 NOVA TRUCK LOCK STANDARD PROFILE MANUAL 1 4 MF4 183 000 OUTSIDE TRUCK LIGHT ASSEMBLY 1 5 MF4 183 001 OUTSIDE RED LED LIGHT MODULE 1 6 MF4 183...

Страница 84: ...CK LOCK ITEM NO PART NUMBER DESCRIPTION QTY 1 CB 1000 LIGHT 24VDC LED RED PILOT 1 2 CB 1001 LIGHT 24VDC LED GREEN PILOT 1 3 CB 1002 COVER WHITE LED 2 4 CB 1006 BREAKER CIRCUIT 1 5 CB 1004 RELAY 12 AMP...

Страница 85: ...TY 1 1 2 1 1 1 1 FIGURE DU CB 11 A OR B OR C CONTROL BOX PARTS CB 11 A OR B OR C CONTROL BOX REPLACEMENT PARTS LIST ITEM NO PART NUMBER DESCRIPTION QTY 1 CB 1000 LIGHT 24VDC LED RED PILOT 1 2 CB 1001...

Страница 86: ...S MANUAL TRUCK LOCK PARTS 5 3 3 2 1 4 FIGURE DV CB 12 CONTROL BOX PARTS CB 12 CONTROL BOX PARTS LIST ITEM NO PART NUMBER DESCRIPTION QTY 1 CB 1000 RED PILOT LIGHT 24VDC LED 1 2 CB 1001 GREEN PILOT LIG...

Страница 87: ...ECHNOLOGY INTERNATIONAL LLC expressly warrants materials components and workmanship to be free of defects for the following extended periods provided the purchaser maintains and operates the Truck Loc...

Страница 88: ...N90W14507 Commerce Drive Menomonee Falls WI 53051 Phone 262 502 1591 800 236 7325 fax 262 502 1511 www novalocks com 2021 Nova Technology International LLC...

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