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6 - TROUBLESHOOTING

6-2

Troubleshooting Machine Operation

Problem

Possible Cause

Solution

Slow folding sequence.

Low hydraulic pressure/flow from tractor.

Verify SCV settings and fluid levels.

Machine not folding

at all.

Hydraulic connection issue.

Verify that all hoses are connected properly.

(See Make Proper Hose Connections in the

Attaching and Detaching section.)

Verify that hose pairs are mated properly.

Refer to the hose chart on the machine.

Hydraulic fluid bypassing piston seals in one

or both hydraulic cylinders. (Replace cylinder

or re-build with new seals).

Содержание Kwik-Till HSD2500

Страница 1: ...al Models HSD2500 HSD3000 HSD3500 HSD4000 HSD4500 Kwik Till 3 Section Drawn High Speed Disk Model HSD2500 Shown in Transport Position Kwik Till 3 Section Drawn High Speed Disk Kwik Till 3 Section Draw...

Страница 2: ......

Страница 3: ...e accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply Trademark Information Read and Understand WARN...

Страница 4: ...eel and Tire Safety 2 6 Remove Paint Before Welding or Heating 2 6 Avoid Heating Near Pressurized Fluid Lines 2 6 Avoid Overhead Power Lines 2 7 Use a Signal Person 2 7 Electrical Storm Safety 2 7 Wor...

Страница 5: ...e 1 of 3 4 2 Machine Components Page 2 of 3 4 3 Machine Components Contd 4 3 Machine Components Page 3 of 3 4 4 PRE OPERATION CHECKLIST 4 5 Hydraulic Hitch Jack Ball Valve 4 6 Manual Depth Control 4 7...

Страница 6: ...ting Disk Shank Cords 5 22 Lubricate Wheel Hubs 5 24 Check Disks For Damage And Or Excessive Wear 5 25 Check Wheel Bearings 5 26 Check Disk Hubs For Excessive Wear 5 27 Check Accumulator 5 29 Check Re...

Страница 7: ...hieve the maximum performance it is imperative that this machine is operated in accordance with the procedures outlined in this manual 1 0 GENERAL INFORMATION Note to the Owner This manual contains im...

Страница 8: ...ation Always give your authorized Kwik Till dealer the Model Number and Serial Number of your Kwik Till product when ordering parts requesting service or any other information to provide the most effi...

Страница 9: ...and Right 4 as mentioned throughout the manual are determined when standing at the discharge spout and looking toward the intake hopper Determining Orientation Using Directional Arrows The symbols sho...

Страница 10: ...1 4 1 GENERAL INFORMATION This Page Is Intentionally Left Blank...

Страница 11: ...rdous situation which if not avoided could result in minor or moderate injury CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury The...

Страница 12: ...erating the machine on slopes Raised equipment partially full or full conveyor belt and other loads will change the center of gravity of the machine The machine can tip or roll over when near ditches...

Страница 13: ...c oil leaking under pressure can penetrate the skin causing death or serious injury or infection DO NOT use your hand to check for leaks Use a piece of cardboard or plywood Stop engine remove key and...

Страница 14: ...se to the edge of a ditch creek gully or steep embankment 11 Avoid holes ditches and obstructions which can cause trac tor machine or towed equipment to roll over especially on hillsides 12 Avoid shar...

Страница 15: ...connected to a tractor Park on a level sur face engage park brake place transmission in PARK shut off engine remove key and wait for all moving parts to stop before leaving tractor cab If machine is...

Страница 16: ...d to manufac turer s recommendations Never reinflate a tire that has been run flat or seriously un der inflated without removing the tire from the wheel Have the tire and wheel closely inspected for d...

Страница 17: ...the machine when it is moving Before starting the tractor discuss hand signals and what each signal means to avoid misunderstandings and confu sion which could result in a serious injury or fatal acci...

Страница 18: ...ts Avoid filling tanks using cans which may cause considerable spillage In general avoid skin contact with all fuels oils acids sol vents etc Most of them contain substances which may be harmful to yo...

Страница 19: ...rvice and dispose of air conditioning systems appro priately Government regulations may require a certified service center to recover and recycle air conditioning re frigerants which could damage the...

Страница 20: ...the Kwik Till from tipping upward while unfolding from transport position and folding into transport position To avoid bodily injury lower the machine before removing the hitch pin If negative tongue...

Страница 21: ...ider the total weight of the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower If towed equipment does not have brakes do not travel more th...

Страница 22: ...ARD WING FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD WING FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT OVERHEAD WIRES KEEP AWAY...

Страница 23: ...d Unfold WORK AREA AUTHORIZED PERSONNEL ONLY CRUSH HAZARD WING CENTER SECTION FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD WING CENTER SECTION FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMEN...

Страница 24: ...ition WORK AREA AUTHORIZED PERSONNEL ONLY CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT CRUSH ENTANGLE MENT HAZARD KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT CRUSH ENTANGLE MENT HAZARD...

Страница 25: ...he transport service locks before transporting Latch the tractor brakes together Attach a proper size safety chain for load being towed See Use a Safety Chain in this section Always follow local and n...

Страница 26: ...ransport speed for this implement of 20 mph 32 km h Reduce speed on rough roads and surfaces 9 Stay away from overhead obstructions and power lines when transporting Electrocution can occur without di...

Страница 27: ...arding maintenance adjustments or procedures for particular areas of the machine When a safety decal displays this symbol refer to the appropriate page of the operators manual Safety Decal Locations F...

Страница 28: ...FETY INFORMATION 2 18 Safety Decal Locations Cont d Item Part Number Description Qty 11 90 44 0410 Decal Yellow Retroreflective 6 11 11 Fig 2 6 Safety Decal Locations Fig 2 7 Safety Decal Locations 11...

Страница 29: ...l Locations Cont d Fig 2 8 Safety Decal Locations Item Part Number Description Qty Item Part Number Description Qty 1 90 44 0181 SMV SIGN 1 12 90 44 0411 Decal Red Retroreflective 2 13 90 44 0412 Deca...

Страница 30: ...HSD3000 have Qty 2 Red Retroreflective and Orange Fluorescent decals where models HSD3500 HSD4000 HSD4500 have Qty 4 Item Part Number Description Qty Item Part Number Description Qty 1 90 44 0181 SMV...

Страница 31: ...2 SAFETY INFORMATION 2 21 Fig 2 10 Warning Decal P N 90 44 0395 Fig 2 11 Safety Decal Location See Fig 2 10...

Страница 32: ...44 0398 Fig 2 13 Safety Decal Location See Fig 2 12 Be sure cylinder and attaching hoses are fully charged with oil before operating system Failure to do so will allow wings to fall rapidly when attem...

Страница 33: ...2 SAFETY INFORMATION 2 23 Fig 2 14 Warning Decal P N 90 44 0396 Fig 2 15 Safety Decal Location See Fig 2 14...

Страница 34: ...2 SAFETY INFORMATION 2 24 Fig 2 16 Warning Decal P N 90 44 0508 Fig 2 17 Safety Decal Location See Fig 2 16...

Страница 35: ...of machine when wings are being folded or unfolded Mechanical or hydraulic failure can allow wings to fall rapidly N232774 S See Fig 2 18 Fig 2 21 Safety Decal Location Fig 2 19 Safety Decal Location...

Страница 36: ...2 SAFETY INFORMATION 2 26 Fig 2 22 Danger Decal P N 90 44 0399 Fig 2 23 Safety Decal Location See Fig 2 22...

Страница 37: ...2 SAFETY INFORMATION 2 27 Fig 2 24 Warning Decal P N 90 44 0255 Fig 2 25 Safety Decal Location See Fig 2 24 Fig 2 26 Safety Decal Location See Fig 2 24...

Страница 38: ...28 Fig 2 27 Informational Decal P N 90 44 0392 Important Notice Informational Decal Locations Green Blue Gold Black Red Silver Float During Operation Float During Operation Fig 2 28 Informational Deca...

Страница 39: ...Locations Located on all Packer Wheel Struts and all Packer Struts See Fig 2 29 90 44 0455 TO AVOID POSSIBLE CYLINDER OR EQUIPMENT DAMAGE Add depth stops starting from clevis end of cylinder IMPORTANT...

Страница 40: ...2 SAFETY INFORMATION 2 30 Fig 2 31 Important Decal Small P N 90 44 0192 Fig 2 32 Important Decal Location See Fig 2 31 90 44 0192...

Страница 41: ...2 SAFETY INFORMATION 2 31 Fig 2 33 Important Decal Large P N 90 44 0449 Fig 2 34 Important Decal Location See Fig 2 33...

Страница 42: ...O REFLECTIVE DECALS Are used during times of insufficient light adverse weather smoke or fog Red reflectors reflect a red light when illuminated by headlights thereby alerting other drivers to the pre...

Страница 43: ...afety Features Kwik Till Side View Safety Features Cont d A Yellow Retro Reflective Decals B Red Retro Reflective Decals C Red Orange Fluorescent Decals D Amber Flashing Warning Turn Signal Light E Re...

Страница 44: ...Features Kwik Till Rear View Safety Features Cont d A Yellow Retro Reflective Decals B Red Retro Reflective Decals C Red Orange Fluorescent Decals D Amber Flashing Warning Turn Signal Light E Red Tail...

Страница 45: ...rt speed for this implement of 20 mph 32 km h Reduce speed on rough roads and surfaces 9 Stay away from overhead obstructions and power lines when transporting Electrocution can occur without direct c...

Страница 46: ...g 3 3 Determine Tractor Requirements For optimum performance see Tractor Engine Power Requirements in the Specifications section See Fig 7 1 on page 7 1 Install adapters if the tractor does not have I...

Страница 47: ...ee Point Hitch Position Drawbar Fig 3 5 Standard Drawbar in Transport Position CAUTION Avoid personal injury or death to you or others due to lost machine steering control Always pin the drawbar in th...

Страница 48: ...1 Check hydraulic oil level Fill if necessary 2 Use the chart below as a starting point to set tractor hy draulic flow and detent times Adjust as desired Tractor Hydraulic Flow Settings SCV Function F...

Страница 49: ...nd see tractor operator s manual for drawbar limits and heavy duty supports B A Fig 3 8 Determining Drawbar Hitch Link Size Hitch Category Tractor Drawbar Hitch Pin Diameter A Drawbar Opening Height B...

Страница 50: ...ning Drawbar Hitch Link Size Articulating Ball Cat 4 Hitch Link Use 2 51 mm Dia Hitch Pin P N 90 42 001 11 Hitch Link Bushin For 1 1 2 39 mm g Dia Hitch Pin P N 90 42 1004 Fig 3 14 Cat 4 Hitch Link Wi...

Страница 51: ...for tire reference only Ensure machine performance by using only tires specified for your ma chine and inflating them to correct pressures For the even working depth of attachments in the ground tire...

Страница 52: ...and lowering the Kwik Till Keep others away DANGER UPENDING HAZARD TONGUE CAN WHIP UPWARDS WHEN UNHITCHING The tractor MUST be equipped with a clevis hitch to prevent the Kwik Till from tipping upward...

Страница 53: ...all moving parts to stop before leaving the tractor cab WARNING Avoid hazards due to escaping fluid under pressure See the Hydraulic Safety section in this manual Hydraulic hoses can fail due to phys...

Страница 54: ...ng figures See Fig 3 23 See Fig 3 24 See Fig 3 25 Fig 3 23 Connect Hitch Jack Hydraulic Hoses To Tractor J I Fig 3 24 Table SCV Identification Item Type Color SCV Usage I Extend Red Hitch Jack Pressur...

Страница 55: ...the Kwik Till Keep others away DANGER UPENDING HAZARD TONGUE CAN WHIP UPWARDS WHEN UNHITCHING The tractor MUST be equipped with a clevis hitch to prevent the Kwik Till from tipping upward while unfol...

Страница 56: ...Connected To Tractor A 12 Install the safety chain between the tractor and the hitch See Fig 3 30 WARNING A safety chain helps control the Kwik Till A should it accidentally separate from the drawbar...

Страница 57: ...the hitch jack and machine by accidental activation of the hitch jack SCV Close Fig 3 32 Close the Ball Valve Shown in the CLOSED Position NOTE At this time the hitch jack hydraulic hoses can be unhoo...

Страница 58: ...ressure Green Front Wheels Pressure B Return Green Front Wheels Return C Pressure Blue Rear Rollers Pressure D Return Blue Rear Rollers Return E Pressure Gold Main Frame Lift Pressure F Return Gold Ma...

Страница 59: ...um warning be sure that warning lights reflectors and SMV emblem are clean Fig 3 38 Connect Warning Light Plug A B Using The Seven Terminal Outlet A Seven Terminal Outlet B is used to connect road lig...

Страница 60: ...ct your Kwik Till dealer Tractor Function Lights OFF Road Lights ON Signal Lamps None Left Turn Brakes Only Right Turn Warning Lights Brake Lamps None No Brakes With Brakes No Brakes With Brakes No Br...

Страница 61: ...LOSED Position IMPORTANT Note the polarity on each hose grip Plus is for pressure side hydraulic hose and Minus is for return side hydraulic hose See Fig 3 44 Fig 3 44 Determine Hydraulic Hose Is Pres...

Страница 62: ...transport position To avoid bodily injury lower the machine before removing the hitch pin If negative tongue weight exists the hitch tongue may suddenly raise and the rear section would come crash ing...

Страница 63: ...49 See Fig 3 50 Fig 3 49 Tractor Remote Valve Levers Fig 3 50 Lower The Hitch Jack 8 Remove remaining weight from drawbar using tractor remote valve levers and hitch jack 9 Be sure that no negative t...

Страница 64: ...hydraulic hitch jack ball valve See Fig 3 56 IMPORTANT Close the hydraulic hitch jack ball valve to prevent accidental operation of this circuit Ensure ball valve handle is in closed position when not...

Страница 65: ...as required See your tractor operator s manual for a proper disconnection See Fig 3 58 A Fig 3 58 Remove Drawbar Pin WARNING Avoid hazards due to escaping fluid under pressure See the Hydraulic Safet...

Страница 66: ...C IMPORTANT All hydraulic couplers must be clear of debris dust and sand Use protective caps on fluid openings until ready to make connection Foreign material can damage hydraulic system 17 Remove sa...

Страница 67: ...r cab 3 Clear the area of bystanders especially children before starting 4 Be familiar with the machine hazard area If anyone enters hazard area shut down machine immediately Clear the area before res...

Страница 68: ...nsport Rests 34 Rear Cage Roller Option Cage Shown 9 Wing Strut Wheels 22 Wing Transport Roller 35 Spring Roller Option Not Shown 10 Main Frame Lift Hydraulic Cylinder 23 Transport Lock Pin 36 Rubber...

Страница 69: ...nd rolling baskets The Kwik Till combines the right disk angle with the perfect roller basket to do a complete job every time you work your field Machine Components Page 2 of 3 Fig 4 2 Machine Compone...

Страница 70: ...34 Rear Cage Roller Option 35 Spring Roller Option 36 Rubber Roller Option 37 Rear Roller Deflector 38 Rubber Roller Scrapers Option Fig 4 4 Machine Components Spring Roller Option Shown In Field Pos...

Страница 71: ...ting 2 Check all lubrication points and grease as instruct ed in the maintenance section See 5 0 MAINTE NANCE on page 5 1 3 Use recommended size tractor See Tractor power requirements are shown in the...

Страница 72: ...n of this circuit Ensure ball valve handle is in closed position when not in use Failure to close the ball valve during operation may cause the hitch jack to extend causing damage to the hitch jack an...

Страница 73: ...ises the frame height by 1 2 See Fig 4 11 1 2 IMPORTANT Add depth stops starting from this end 1 Fig 4 11 Manual Depth Stop Adjustment Raising Height Each spacer subtracted from the cylinder lowers th...

Страница 74: ...isconnecting equipment servicing adjusting or repairing Park on a level surface engage park brake place transmission in PARK shut off engine remove key and wait for all moving parts to stop before lea...

Страница 75: ...B are fully extended When these cylinders are extended the disks will be completely off the ground See Fig 4 20 A B Fig 4 20 Field Raised Position 4 Make the necessary adjustments with the Depth Stops...

Страница 76: ...and right Transport Rests D The transport locks MUST be installed on the transport rests securing the wings in the Locked Position B whenever the Kwik Till is transported serviced or stored to avoid...

Страница 77: ...k Till onto level ground See Fig 4 25 Fig 4 25 Kwik Till Shown In The Transport Position WARNING Before disconnecting equipment servicing adjusting or repairing Park on a level surface engage park bra...

Страница 78: ...Fig 4 29 Tractor Remote Valve Levers 5 Start the tractor and set to high idle and remove the Main Frame Lift Wing Fold cylinders from FLOAT POSI TION Fig 4 30 Tractor Remote Valve Levers Removing SCV...

Страница 79: ...the position shown in the following figure See Fig 4 33 Fig 4 33 Unfold Step 3 Wings Unfolded 9 Use the tractor remote valve levers to extend the Main Frame Lift A cylinders until the Rear Rollers B...

Страница 80: ...LOAT POSITION See Fig 4 36 Fig 4 36 Tractor Remote Valve Levers Setting SCV To Float Position 12 To set the disk cutting depth proceed to the following section in this manual See Manual Depth Control...

Страница 81: ...e tractor and set to high idle position the Kwik Till into the Field Raised Position make sure that the Rear Roller A and Front Wheel Cylinders B are fully extended When these cylinders are extended t...

Страница 82: ...the Wings B inward towards the Transport Rests C See Fig 4 42 B A C A C B Fig 4 42 Fold Step 3 9 While folding the wings inward ensure that the Wing Transport Rollers A can clear the Transport Rests...

Страница 83: ...T POSITION temporarily to relieve the downward pressure against the transport rests See Fig 4 46 Fig 4 46 Tractor Remote Valve Levers Setting SCV To Float Position 13 Remove the Transport Locks A from...

Страница 84: ...475 N m 10 50 Check tightness of all bolts after first 10 hours of then every 50 hours thereafter Tighten all bolts to torques specified in the Maintenance Section unless otherwise noted See 5 0 MAINT...

Страница 85: ...tch link can be installed on the hitch tongue in three different positions NOTE The Kwik Till was leveled at the factory at Position 4 for Cat IV Hitch links and Position 3 for Cat V Hitch links POSIT...

Страница 86: ...ts 2 Determine the new location of the clevis Example Po sition 1 Position 2 Position 3 or Position 4 See Fig 4 52 See Fig 4 53 3 If the hitch end of the Kwik Till is too high then move the hitch link...

Страница 87: ...ith the tool in the ground and operating speeds of 7 mph 11 km h For backing up the tool always raise Front Wheels SCV and Rear Roller SCV A B Fig 4 57 Field Raised Position For backing up the tool wi...

Страница 88: ...C C A Fig 4 59 Headland Turns First Pass C E D F A C Fig 4 60 Headland Turns Second Pass Anatomy Of Headland Turns A Tilled 1st Pass D Edge Of Field B Untilled 1st Pass E Headland Turn C Untilled 2nd...

Страница 89: ...4 62 A C D Fig 4 62 Adjusting The Soil Deflector Forward or Rear ward NOTE To prevent furrowing avoid running the soil deflector A too deep into the soil 2 To adjust the soil deflector A depth remove...

Страница 90: ...Height Adjustment Slot Fig 4 65 Rear Roller Deflector 3 To adjust the Rear Roller Deflector A loosen the ad justment bolts nuts See Fig 4 66 Loosen Nuts Loosen Bolts Fig 4 66 Loosen Adjustment Bolts...

Страница 91: ...4 WORKING OPERATIONS 4 25 Fig 4 69 3 Rear Roller Deflector Locations A A...

Страница 92: ...4 WORKING OPERATIONS 4 26 This Page Is Intentionally Left Blank...

Страница 93: ...els 13 On towed implements disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine Hydraulic Safety Hydraulic oil leaking under pressure can penetr...

Страница 94: ...d dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing away from power driven parts Disengage all power and operate controls to relieve pressure Lower equipmen...

Страница 95: ...ent or implement to the ground before you work on the machine If the work requires that the machine or attachment be lifted provide secure support for them If left in a raised position hydraulically s...

Страница 96: ...and not greasable only the wheel hubs are greasable They require minimal lubri cant Recommended greasing is 1 small stroke every 2 weeks Be careful not to over grease as this may push the seal out 4...

Страница 97: ...r Basket X X X WEEKLY 5 15 Re Torque Wheel Flange Nuts X 5 16 Check Tightness Of All Bolts Cap Screws X 5 17 Check Pivot Bushings For Wear 68 X 5 19 Check For Gap At Pivot Bushing Caps X 5 20 Grease H...

Страница 98: ...ll the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field Lowered Po si...

Страница 99: ...g 5 4 A B Fig 5 4 Lower Disks to the Ground 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders...

Страница 100: ...ION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field Lowered Po sition See Fig 3 53 WARNING Hydraulic oil leaking under pressure can penetrate t...

Страница 101: ...nd 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field...

Страница 102: ...or the even working depth of attachments in the ground tires must be inflated to specification A low tire causes deeper penetration on one side than the other Deeper penetration on one side can cause...

Страница 103: ...ey s Desired Gap is 3 8 See Fig 5 17 Note Shank is removed for illustrative purposes 3 8 Gap Fig 5 17 Check Gap 3 Check to see if the Shank Scraper Assemblies A are centered in the valley of the Rubbe...

Страница 104: ...es of the Kwik Till tillage equipment rubber roller option To start proceed as follows 1 Unfold the machine into the Field Position See Kwik Till Folding Unfolding on page 4 11 2 Lower the disks to th...

Страница 105: ...surface engage park brake place transmission in PARK shut off engine remove key and wait for all moving parts to stop before leaving the tractor cab SERVICE PROCEDURE Dis Assembly 5 Use lifting device...

Страница 106: ...everse order of disassembly See Fig 5 27 Fig 5 27 Install New Scraper Plates Hardware A C B Fig 5 28 Scraper Quantity Hardware Chart Scraper And Hardware Quantities Model Scrapers Bolts Nuts P N 55 40...

Страница 107: ...Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field Low...

Страница 108: ...Fig 5 4 Lower Disks to the Ground 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The mac...

Страница 109: ...Fig 3 53 5 Check Pivot Bushings A for gaps E caused by wear See Fig 5 6 6 For Pivot Bushings A locations see the figure on the next page See Fig 5 9 REPLACE PIVOT BUSHINGS IF 1 8 in 3 2 mm OR MORE GAP...

Страница 110: ...ITEM PART NUMBER DESCRIPTION QTY A 55 4 00691 Pivot Bushing 68 B 90 10 2847 Bolt Hex 3 4 10 X 3 3 4 GR8 ZP W TL Patch 68 C 55 4 00700 Pivot Cap 4 34 D 90 14 9016 Washer Flat 3 4 CZ 68 Fig 5 9 Pivot Bu...

Страница 111: ...ng Fold cylinders 4 The machine should now be in the Field Lowered Po sition See Fig 3 53 5 Check Pivot Bushing Caps C for gaps E See Fig 5 11 CHECK FOR GAPS SHOULD BE FLUSH C E Fig 5 11 Check For Gap...

Страница 112: ...lating ball type CAT 3 CAT 4 CAT 5 Hitch Links located on the front of the hitch every Week or 40 hours of use See Fig 5 13 Use an SAE multipurpose high temperature grease with extreme pressure EP per...

Страница 113: ...3 Check Disk Hub Nuts A for correct torque See Fig 5 15 A Fig 5 15 Check Disk Hub Nuts For Correct Torque 4 Check the Disk Hub Nuts A for correct torque by moving the Disk C side to side See Fig 5 16...

Страница 114: ...Shown In Locked Position A B D C A 3 Check Disk Shank Cord E alignment Qty 4 Per Disk Shank See Fig 5 19 4 The Cords E should not extend more than 3 4 from the Tube Caps F See Fig 5 19 E F Fig 5 19 Ch...

Страница 115: ...Cords E into place The Cords E should be centered with the Tube Caps F Fig 5 23 Adjusting Disk Shank Cords F E 4 Tighten the Qty 4 5 8 Nylock Nuts G in a criss cross square pattern See Fig 5 24 3 2 1...

Страница 116: ...Disks to the Ground 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should n...

Страница 117: ...Stowed Position C and installed into the Locked Position B See Fig 5 28 Fig 5 28 Transports Lock Shown In Locked Position A B D C A 3 Check all disks on the machine See Fig 5 29 A Fig 5 29 Check All D...

Страница 118: ...l lower to the floor raising the wheels and rear roller See Fig 5 31 C A C B Fig 5 31 Field Lowered Position For Service 3 All 4 wheels should now be raised off the ground 4 Check for bearing endplay...

Страница 119: ...cked Position A B D C A 3 Check all Disk Hubs A on the machine See Fig 5 34 4 Rotate Disks B CW Clockwise and CCW Count er Clockwise to check for bearing roughness See Fig 5 34 A B Fig 5 34 Check For...

Страница 120: ...Fig 5 38 Install New Disk Hub 10 Tighten the Disk Hub Nut A to specification 93 ft lbs 126 N m 11 Reassemble the Disk Assembly D to the Shank E by aligning the flat part of the Disk Hub Stud I to the...

Страница 121: ...is procedure Always wear personal protective equipment WARNING HIGH PRESSURE VESSEL Avoid injury from high pressure escaping hydraulic fluid Relieve pressure from hydraulic system before servicing Pre...

Страница 122: ...D will raise off the ground See Fig 5 43 C A C B D Fig 5 43 Field Lowered Position With Rear Roller Raised For Service NOTE Checking the rear roller hubs is identical where applicable for the Rolling...

Страница 123: ...d thor ough cleaning will lengthen equipment life and reduce maintenance and repair 3 The hydraulic cylinders and bearings should not be cleaned with a high pressure cleaner or direct water jet The se...

Страница 124: ...Fold cylinders 4 The machine should now be in the Field Lowered Po sition See Fig 3 53 5 Remove Qty 2 3 4 10 X 3 3 4 Hex Bolts B Qty 2 3 4 Washers D and the Pivot Bushing Cap C and remove old Pivot Bu...

Страница 125: ...ill bottom out on the Depth Stops C and the disks will lower to the floor raising the wheels and rear roller See Fig 5 31 C A C B Fig 5 49 Field Lowered Position For Service 3 All 4 wheels should now...

Страница 126: ...ect the Inner Cone Bearing L Outer Cone Bear ing I Inner Bearing Race O Outer Bearing Race N for wear replace as a set if needed 12 Clean wheel and hub mounting surfaces to ensure there is no rust or...

Страница 127: ...Rubber Wheel Roller 1 Use an impact wrench 1 5 16 Impact Socket and 1 5 16 wrench to loosen and remove the Qty 8 7 8 9 X 3 Bolts A and 7 8 9 Nuts B See Fig 5 58 B A Fig 5 58 Remove the Hardware NOTE T...

Страница 128: ...0010 Fig 5 61 Set Of Hubs 5 Remove Qty 2 1 2 13 X 5 1 2 Bolts B Qty 2 1 2 13 Nylock Nuts C and Qty 2 Hub Roller Assemblies C See Fig 5 62 C B A Fig 5 62 Removing Hubs NOTE If the hubs are difficult to...

Страница 129: ...and 1 2 13 Nylock Nut C Repeat for the other side See Fig 5 63 C D B A Fig 5 63 Install Hub To Spring Roller 3 Position Spring Roller assembly parallel to machine as shown See Fig 5 64 Fig 5 64 Insta...

Страница 130: ...tall Qty 1 7 8 9 X 3 Bolt A and Qty 1 7 8 9 Nylock Nut See Fig 5 68 A Fig 5 68 Align Bolt Hole and Install One Bolt 6 Use lifting device and lifting strap to rotate the rear at tachment into position...

Страница 131: ...ove 7 16 Hex Head Bolts Bearing Shoul der 4 Weld a 1 NUT D on the face of the SPINDLE ROLLER HUB E E D Fig 5 73 Weld A Nut To The Spindle Face NOTE Using a 1 Nut is the recommended nut size Welding to...

Страница 132: ...ture for faster heating times If this gas mixture is not available an Oxy Acetylene mix is acceptable but will take longer to heat 6 00 Fig 5 75 Heat The External Spindle Area 7 Immediately drive the...

Страница 133: ...ll valve during storage will cause the machine to slowly settle causing the hitch to lower to the ground CLOSED Fig 5 78 Make Sure The Ball Valve Is CLOSED Shown in the CLOSED Position 3 Inspect all r...

Страница 134: ...5 MAINTENANCE 5 42 This Page Is Intentionally Left Blank...

Страница 135: ...n for fall Wings Plug Wings not level Verify that main and wing cylinders are in float Verify that cylinder stops are consistent with the main frame Reduce digging depth Reduce speed to 10 5 mph 17 km...

Страница 136: ...d levels Machine not folding at all Hydraulic connection issue Verify that all hoses are connected properly See Make Proper Hose Connections in the Attaching and Detaching section Verify that hose pai...

Страница 137: ...d Force on Tractor Drawbar Machine Weight Kwik Till Model Working Width ft m Total Weight lb kg Number Of Disks HSD2500 25 7 6 20 780 9 426 60 HSD3000 30 9 1 22 180 10 061 72 HSD3500 35 10 7 27 520 12...

Страница 138: ...rm Travel 9 in 228 mm Front Rank Angle 17 Front Rank Tilt 0 Rear Rank Angle 14 Rear Rank Tilt 0 Fig 7 6 Table Ground Engaging Disk Blades Solid Spherical Blade Diameter 20 in 508 mm Thickness 0 25 in...

Страница 139: ...Application Excellent seedbed and moisture barrier Compaction High Soil Type Light to Heavy Machines With Spring Tine Basket Rear Attach Bearing Maintenance Free Roller Hub with 2 5 in 64 mm shaft Di...

Страница 140: ...7 Flared Fittings O Ring Boss Plugs Adjustable Fitting Lock Nuts Swivel JIC 37 Seats Size Tubing OD Thread Size ft lbs Nm ft lbs Nm Inches mm Min Max Min Max Min Max Min Max 4 1 4 6 4 7 16 20 9 12 12...

Страница 141: ...rade 2 Grade 5 Grade 8 See Note Below Bolt Head Identification See Note Below Bolt Size ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated 1 4 3 6 2 7 8 5 6 3 11 9 8 9 5 16 7 4...

Страница 142: ...lass No 8 8 10 9 12 9 Bolt Head Identification See Note below Bolt Size ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated M5 4 6 3 4 6 5 4 9 7 6 5 7 M6 7 7 5 8 11 1 8 3 12 9 9...

Страница 143: ...not operate or allow anyone else to operate this equipment until this document has been read Review this information annually before the season start up Make periodic reviews of SAFETY and OPERATION...

Страница 144: ...8 FORMS AND DECLARATIONS 8 2 This Page Is Intentionally Left Blank...

Страница 145: ...Tire Pressure _____ Safety Chain Installed _____ Fasteners Tight _____ Review Operating Safety Instructions _____ All Decals Installed _____ Operator Manual Supplied Warranty Registration Dealer Inspe...

Страница 146: ...58047 within thirty 30 days Warranty Period Private Farm Use One 1 year from date of purchase Commercial Custom or Rental Use Ninety 90 days from date of purchase Replacement Parts Ninety 90 days from...

Страница 147: ...B Before Entering Field Guidelines 4 18 C Center Section 4 2 Center Strut 4 2 Center Strut Wheels 4 2 Check Accumulator 5 5 5 29 Check Disk Hub Nuts Re Torque If Needed 5 5 5 21 Check Disk Hubs For E...

Страница 148: ...awbar 7 1 Drawbar Downward Force on Tractor 7 1 Drawbar Requirements 3 3 3 5 E Edge Of Field 4 22 Electrical Storm Safety 2 7 Emergencies Prepare for 2 4 F Field Operation 4 18 First 10 Hours Of Opera...

Страница 149: ...tion Symbols 5 4 M Machine Components 4 2 4 3 4 4 Machine Components Page 1 of 3 4 2 Machine Determining Left and Right Side of the 1 3 Machine safety 2 1 Machine Weight 7 1 Main Frame Lift Hydraulic...

Страница 150: ...ler Option 4 4 Rubber Roller Option Not Shown 4 2 Rubber Roller Scrapers Option Not Shown 4 2 4 4 S Safety Chain 4 2 SAFETY CHAIN 2 32 Safety Decal Locations 2 17 Safety Decals 2 17 Safety Features 2...

Страница 151: ...hooting Machine Operation 6 2 U Understanding Depth Control Components 4 8 Understanding Manual Depth Control 4 7 Untilled 1st Pass 4 22 Untilled 2nd Pass 4 22 Use a Safety Chain 2 10 Use a Signal Per...

Страница 152: ...i 6...

Страница 153: ......

Страница 154: ...in Office Toll Free 800 446 0316 www norwoodsales com Norwood Sales Inc Cooperstown ND 701 797 3684 701 797 3685 Norwood Sales Inc Horace ND 701 588 4000 701 588 4004 Norwood Sales Inc Union NE 402 26...

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