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  OL1276  03/10

14

SP7-9. FUEL FILTERS

1.  Your engine or generator set should have a primary 

fuel 

fi

 lter installed. We recommend the Racor brand 

of fuel 

fi

 lter - water separators.

 

a.  Check the primary fuel 

fi

 lter daily as recommended 

  by 

the 

fi

 lter manufacturer. Empty the collection 

 

  bowl as necessary.

 

b.  Change the element every 250 hours or whenever 

  necessary.
 

c.  If the bowl 

fi

 lls with water, change the primary 

 

  and secondary elements immediately.

2.  Change secondary fuel 

fi

 lter every 600 hours.

 

NOTE:

 The fuel 

fi

 lter on the engine is considered the 

“secondary fuel 

fi

 lter”.  

 

a. Turn off the fuel.

 

b.  Be sure area around fuel 

fi

 lter assembly is clean. 

 

c.  Remove the cap from the fuel 

fi

 lter housing.  Use   

  the palm of your hand only, a wrench will destroy   
 the 

cap.

Figure 2:

 Secondary Fuel 

fi

 lter 

 

d.  Operate the hand primer until the fuel 

fi

 lter pops  

  up.  Do not use a screw driver as this will cause a  
  vacuum leak and scratch the housing.

 e. 

Install 

new 

fi

 lter cartridge, do not reuse the old  

  one. A stalled engine could result from air  

 

  bubbles in the old 

fi

 lter cartridge causing fuel to  

 over

fl

 ow from the housing.

 

f.  Drain the fuel from the separator bowl.

Servicing

 

g.  Ensure that the fuel level is between the minimum  
  and maximum marks on the center tube in the   
  middle of the 

fi

 lter housing.  If the fuel is below the  

  minimum level, use the hand primer to add more  
  fuel.  Fuel level below the minimum could cause  
  the engine to stall because of trapped air in the new  
 

fi

 lter.  Fuel level above the maximum could cause  

  the fuel to over

fl

 ow from the 

fi

 lter housing when  

 the 

fuel 

fi

 lter is installed.

 h. 

Install 

new 

fi

 lter, replace cap, restart (see below  

 subcatagories 

a-h 

fi

 rst) engine and run for 

fi

 ve   

 minutes 

minimum.

BLEEDING THE FUEL SYSTEM

 

CAUTION: 

 Escaping diesel fuel under pressure 

can penetrate the skin, causing serious personal 
injury. Before disconnecting lines be sure to relieve 
all pressure. Before applying pressure to the system 
be sure all connections are tight and the lines, pipes 
and hoses are not damaged. Fuel escaping from a 

very small hole can be almost invisible. Use a piece 
of cardboard or wood rather than the hands to search 
for suspected leaks. If injured by escaping fuel, see 
a doctor at once. Serious infection or reaction can 
develop if proper medical treatment is not 
administered immediately.

1.  Normally it is not necessary to bleed the fuel system 

- using the hand primer is usually suf

fi

 cient.  But if the 

engine has run out of fuel or the fuel system was full 
of air, use special tool #53-50005 to quickly prime and 
bleed the fuel system.

 

Note:  If tool is not available, loosen diagnostic con-
nector on 

fi

 lter housing until air and fuel can escape.

 

a.  To bleed the fuel system, open the drain valve  

 

 

(Figure 2-A)

 on the fuel 

fi

 lter and use hand primer to  

  drain water and contaminants.

 

b.  Attach an open line to the diagnostic port above the  
  hand primer and put the end of the line in a  

 

  container for diesel fuel using tool #53-50005.

 

c.  Pump the hand primer until a steady 

fl

 ow of fuel  

  without bubbles comes out.

 

d.  Disconnect the line from the diagnostic port.

 

e.  Close the return line.

 

f.  Pump primer until 

fi

 rm.

 

g.  Crank the engine until it starts (15 seconds 

 

  maximum, 60 seconds rest).

 

h.  Open return line.

A - Drain Valve
B-  Water Separator
      Sediment Bowl
C-  Cap
D-  Hand Primer

Reproduced with permission from John Deere & Company, c.2003. All rights reserved.

RG12829

Figure 2.1

A - Diagnostic Port

B-  Hand Primer
C-  Water Drain Valve

Содержание OL1276

Страница 1: ...OL1276 For Models L1276A and L1276A2 OPERATOR S MANUAL Marine Generators Marine Diesel Engines Land Based Generators...

Страница 2: ...other reproductive harm CALIFORNIA Proposition 65 Warning Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2010 Northern Lights Inc All rights reserve...

Страница 3: ...nkshaft Damper 11 Fuel Filters 12 Bleeding the Fuel System 12 Turbocharger 13 Turbo Boost 13 Cooling System General 14 Engine Coolant Specifications 14 15 Cooling System Flushing 15 Heat Exchanger Cle...

Страница 4: ...ance As operator it is your obligation to learn about your equipment and its proper maintenance This is not a comprehensive technical service manual Nor will it make the reader into an expert mechanic...

Страница 5: ...or faulty wiring Engines should be operated only by knowledge able qualified personnel Look completely around engine to make sure that everything is clear before starting Do not operate an engine that...

Страница 6: ...t 7 Air Cleaner 8 Starter 9 Electronic Control Unit 10 Salt Water Inlet Elbow 11 Lube Oil Drain 12 Raw Water Pump 13 Lube Oil Fill 14 Turbocharger 15 Rocker Arm Cover 16 Thermostat Housing 17 DC Alter...

Страница 7: ...OL1276 03 10 7 Notes...

Страница 8: ...the starter for more than 15 seconds consecutively If the engne fails to start with the first attempt be sure that the starter has stopped com pletely before re engaging NOTE Never race a cold engine...

Страница 9: ...ature gauge shows temperature within normal temperature range a Check the engine crankcase oil level b If the oil level is low fill with recommended lubricating oil and restart Watch the oil pressure...

Страница 10: ...Check crankshaft damper 1 Perform all maintenance once a year even if hour level has not been reached 2 Consult manufacturer s maintenance schedule note on chart 3 Whenever necessary 4 Replace cranks...

Страница 11: ...ger air oil cooling lines for leakage SP18 Check zinc electrodes 600 HOURS SP4 Replace air cleaner SP5 Check belt condition SP9 Change secondary fuel filter SP13 Check turbocharger boost pressure SP15...

Страница 12: ...temperature when a new viscosity of oil is required 4 Engine Lube Oil Capacity SP3 CHANGING OIL FILTER 1 Change the lube oil filter every 250 hours 2 Use a filter wrench to remove old filter Dispose o...

Страница 13: ...grades of fuel a Domestic heating oils all types b Class B engine c Class D domestic fuels d Class E F G or H industrial or marine fuels e ASTM D975 60T No 4 D and higher number fuels f JP4 5 Storing...

Страница 14: ...restart see below subcatagories a h first engine and run for five minutes minimum BLEEDING THE FUEL SYSTEM CAUTION Escaping diesel fuel under pressure can penetrate the skin causing serious personal...

Страница 15: ...control liner pitting or ero sion rust scale and acidity LINER EROSION PITTING 1 Cylinder liner walls Figure 3 A which are in contact with engine coolant Figure 3 B can be eroded or pitted unless the...

Страница 16: ...OT use an EGC containing sealer or stop leak additives 3 DO NOT use EGC containing more than 0 1 anhydrous metasilicate This type of concentrate which is intended for use in aluminum engines may cause...

Страница 17: ...working on hot engines to avoid burns Allow the engine to cool before working on the cooling system Open the filler cap carefully using protective clothing when the engine is warm 1 Flush the cooling...

Страница 18: ...rvice recommendations vary See your Owner s Manual for service information If you do not have a manual see your local dealer for the equipment in question NOTE Some PTO and marine gears have rigid lub...

Страница 19: ...Check the battery condition with a hydrometer every 750 hours SP22 WINTERIZING OUT OF SERVICE The following long term storage preparation guides are good for storage up to one year after that the engi...

Страница 20: ...move and inspect pistons See your dealer Front and or rear crankshaft oil seal faulty Replace oil seals See your dealer D Excessive Fuel Consumption Intake air restriction Service air cleaner Improper...

Страница 21: ...nd adjust valve clearance See your dealer Worn camshaft lobes Inspect camshaft See your dealer Worn rocker arm shafts Inspect rocker arm shafts See your dealer D Engine Emits Black or Gray Exhaust Smo...

Страница 22: ...e Input Voltage High 94 04 Fuel Supply Pressure Input Voltage Low 94 16 Fuel Supply Pressure Moderately High 94 18 Fuel Supply Pressure Moderately Low 97 00 Water in Fuel Continuously Detected 97 03 W...

Страница 23: ...ed 655 05 Cylinder 5 EUI Circuit Open 655 06 Cylinder 5 EUI Circuit Shorted 656 05 Cylinder 6 EUI Circuit Open 656 06 Cylinder 6 EUI Circuit Shorted 1569 31 Fuel Derate Diagnostic Trouble Codes NOTE T...

Страница 24: ...4 m2 57 ft2 5 4 m2 49 ft2 4 6 m2 Skin Cooler Steel 225 ft2 21 3 m2 187 ft2 17 7 m2 162 ft2 15 3 m2 Air Engine Air Consumption 1025 f3 min 29 0 m3 min 800 f3 min 23 0 m3 min 725 f3 min 20 4 m3 min Exh...

Страница 25: ...Northern Lights DC Wiring Diagram L1276 12 Volt Standard Ground Drawing D 4264 OL1276 11 03 26...

Страница 26: ...Northern Lights DC Wiring Diagram L1276 12 Volt Isolated Ground Drawing D 4251A OL1276 11 03 27...

Страница 27: ...Northern Lights DC Wiring Diagram L1276 24 Volt Standard Ground Drawing D 4030G OL1276 11 03 28...

Страница 28: ...Northern Lights DC Wiring Diagram L1276 24 Volt Isolated Ground Drawing D 4026B OL1276 11 03 29...

Страница 29: ...6 14 Raw Water Pump Impeller w Gasket 2 15 Raw Water Pump 1 16 Coolant Pump Repair Kit 1 17 Workshop Manual 1 18 Drive Belts 2 Heat exchanger cooled engines only Safety at sea depends on careful prepa...

Страница 30: ...ern lights com 4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 Fax 206 782 5455 Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2010 All rights reserved L...

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