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20

START UP & ADJUSTMENTS

Pre-Start Check List

 Verify the unit is level and allows proper condensate 

drainage.

 Verify all clearance requirements are met and there is 

free airflow to and from the outdoor coil.

 Verify that the duct work is sealed to prevent air leakage. 

 Verify that the line voltage power leads are securely 

connected and the unit is properly grounded.

 Verify that the low voltage wires are securely connected 

to the correct leads on the low voltage terminal strip.

 Verify that the gas line service pressure does not exceed 

10.0 inches WC (0.36 psig), and is not less than 4.5 
inches WC (0.16 psig) for natural gas. For LP gas the 
line service pressure must not exceed 14 inches WC 
(0.51 psig) and must not be less than 11.0 inches WC 
(0.40 psig).

 Verify that the flame roll-out control is closed. If necessary, 

press the red button to reset the control. 

DO NOT

 install 

a jumper wire across the control to defeat its function. 
If the control reopens upon start-up, 

DO NOT

 reset 

the control without identifying and correcting the fault 
condition which caused the control to trip.

 Verify that the gas line has been purged and all 

connections are leak tight.

 Verify that all exterior panels are replaced and securely 

fastened.

 Verify that the outdoor fan turns freely.

 Verify that the power supply branch circuit overcurrent 

protection is sized properly.

 Verify that the thermostat is wired correctly. The 

thermostat function switch should be set to OFF and 
the thermostat fan switch should be set to AUTO.

Start-Up Procedure

 WARNING:

If this unit is equipped with crankcase heaters, 
allow  24  hrs  for  heating  of  the  refrigerant 
compressor  crankcase  prior  to  start  up  and 
anytime the power has been removed for more 
than  12  hrs.  Failure  to  comply  may  result  in 
damage or cause premature failure of the system.

•  Check  all  electrical  wiring  for  loose  connections  and 

tighten as required.

•  Check unit for return air filters and condensate trap.
•  Close all electrical disconnects to energize the system.

Air Circulation

Leave the thermostat system mode on OFF, and set the 
fan mode to ON. Blower should run continuously. Check 
the air delivery at the supply registers and adjust register 
openings for balanced air distribution. Examine ductwork 
for leaks or obstruction if insufficient air is detected. Set 
the thermostat fan mode to AUTO. The blower should 
stop running.

LP/Propane Gas Conversion

 WARNING:

This  unit  was  equipped  at  the  factory  for  use 
with natural gas only. A special kit, supplied by 
the manufacturer, is required to convert the unit 
to operate on LP/propane gas. Failure to use the 
proper conversion kit can cause fire, explosion, 
property damage, carbon monoxide poisoning, 
personal injury, or death.

Conversion of this equipment to LP/Propane gas must 
be made by qualified service personnel, using approved 
factory parts. LP/Propane gas conversion can be 
accomplished by replacing the natural gas orifices with 
the appropriate LP/Propane orifices and then adjusting the 
manifold pressure as outlined on page 22.

 

Conversion to 

LP/Propane (sea level and high altitude) is detailed in the 
installation instructions provided with the conversion kit:

• 

The United States LP/Propane Gas Sea Level and High 

Altitude Conversion Kit (P/N 904404) is for LP/propane 

conversion in the United States at altitudes between 
zero and 10,000 ft. above sea level. 

Please follow the 

instructions provided with the kit.

• 

The

 

Canadian LP/Propane Gas Sea Level and High 

Altitude  Conversion  Kit  (P/N  904405)  kit  is  for  LP/

propane conversions in Canada at altitudes between 
zero and 4,500 ft. above sea level. 

Please follow the 

instructions provided with the kit.

For installations between zero and 4,999 ft. above sea 
level, a #54 drill size orifice should be used. Installations 
5,000 ft. above sea level require a # 55 drill size orifice.  
Table 7 (page 22) lists the correct orifice size to use at 
different altitudes.

After changing the orifices, it is required that you measure 
the gas input rate by clocking the gas meter and using 
the local gas heating value. See Verifying and Adjusting 
the Firing Rate section on page 21.

Содержание iHybrid DF6SF Series

Страница 1: ...ice personnel for this type of equipment After completing the installation return these instructions to the customer s package for future reference WARNING DO NOT DESTROY PLEASE READ CAREFULLY AND KEE...

Страница 2: ...ation 4 Emergency Heat 4 Defrost Operation 4 Operating the Heat Pump for Automatic Cooling and Heating 5 Oper the Indoor Blower Continuously 5 Shutting the Heat Pump Off 5 HEAT PUMP MAINTENANCE 5 Regu...

Страница 3: ...Start Checklist 20 Start up Procedure 20 Air Circulation 21 Short Cycle Protection 21 System Cooling 21 Secondary Heating 21 Verifying Adjusting Temperature Rise 21 Verifying Adjusting Firing Rate 21...

Страница 4: ...rmostat manufacturer s User Manual for detailed programming instructions Cooling Operation 1 Set the thermostat s system mode to COOL or AUTO and change the fan mode to AUTO See Figure 1 2 Setthetempe...

Страница 5: ...gure 1 NOTE The system will not operate regardless of the temperature selector setting HEAT PUMP MAINTENANCE CAUTION Shut off all electrical power to the unit before performing any maintenance on the...

Страница 6: ...ed shirt and appropriate breathing protection when working near this insulation If contact with skin occurs wash immediately with soap and water In case of contact with eyes flush immediately with wat...

Страница 7: ...designed to provide the correct flow rates and external pressure rise An improperlydesignedductsystemcanresultinnuisance shutdowns and comfort or noise issues Installationofequipmentmayrequirebrazingo...

Страница 8: ...deration should also be given to availability of electric power service access noise and shade A clearance of at least 36 inches from the blower access panel and from the louvered control access panel...

Страница 9: ...combustion the flame roll out control located above the burners will open turningoffthegassupplytotheburners Thissafetydevice is a manually reset switch IMPORTANT NOTE DO NOT install jumper wires acr...

Страница 10: ...NNEMENT AU MONOXYDE DE CARBONEd Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement au monoxyde...

Страница 11: ...leaks in the heat exchanger The cover for the opening shall be attached in a way that will prevent leaks If outside air is utilized as return air to the unit for ventilation or to improve indoor air...

Страница 12: ...C 25 50 or less Fiber duct work may be used in place of internal duct liners if the fiber duct work is in accordance with the current revision of the SMACNA construction standard on fibrous glass duct...

Страница 13: ...ge to the unit should be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible t...

Страница 14: ...ntrance Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 4 Several thermostat options are available depending on the accessories installed with the unit S...

Страница 15: ...for heat anticipator settings Configuring the Variable Speed Blower The variable speed blower has been designed to give the installer maximum flexibility for optimizing system performance efficiency...

Страница 16: ...above the terminate set point or when the Y input is removed whichever occurs first NOTE If a demand curve is selected which has a 30 second compressor time delay in defrost the delay is reduced to 10...

Страница 17: ...nect the other end of the spare wire to R at the indoor unit or thermostat Thermostat Demand Wiring TheComfortAlertmodulerequiresatwostagethermostat to operate properly The Y2 thermostat wire entering...

Страница 18: ...ndicates a demand signal is received from the thermostat but current to the compressor is not detected by the module The TRIP LED typically indicates if the compressor protector is open or the compres...

Страница 19: ...ge personal injury or loss of life Failure to follow the safety warnings exactly could result in serious injury death or property damage After the gas piping to the unit is complete all connections mu...

Страница 20: ...rical disconnects to energize the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuously Check the air delivery at the supply register...

Страница 21: ...failure 1 Placethermometersinthereturnandsupplyairstream asclosetotheunitaspossible Thethermometeronthe supplyairsidemustbeshieldedagainstdirectradiation from the heat exchanger to avoid false reading...

Страница 22: ...tem is installed according to these instructions no refrigerantchargingisrequired Ifrepairsmakeit necessaryforevacuationandcharging itshould only be done by qualified trained personnel thoroughly fami...

Страница 23: ...e energized opening the compressor contactor 5 If the thermostat does not satisfy on 2nd stage heat pump mode the thermostat or outdoor sensor will call for the back up gas heat NOTE If the unit is sw...

Страница 24: ...ilure the warm up is increased by 3 seconds on the next try If successful the timing remains fixed at this level In general whenever ignition failure occurs the warm up interval is increased by 3 seco...

Страница 25: ...ion in the gas supply piping at the unit 10 Remove the piping between the gas valve and the ground joint union if necessary 11 Remove the screws that secure the burner assembly in place and the burner...

Страница 26: ...e The circulating air blower and combustion blower will continue to operate if the over temperature limit control opens Troubleshooting If the unit does not operate in the cooling mode check the follo...

Страница 27: ...y Entry 15 75 23 75 29 75 2 9 1 8 4 0 12 45 12 45 4 0 D 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 figures tables...

Страница 28: ...t 5 6 7 46 800 72 000 65 000 100 000 78 000 120 000 0 0 550 63 732 73 700 59 1170 63 750 77 1255 71 1 0 650 53 865 62 800 60 1240 60 900 64 1395 64 0 1 750 46 998 53 1000 48 1640 45 1050 55 1720 52 1...

Страница 29: ...346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31 1...

Страница 30: ...entetavertirlacompagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Nejam...

Страница 31: ...suitable on systems that exceed 150V to ground 4 If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temp rating of at least 105...

Страница 32: ...t wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move brown wi...

Страница 33: ...Flashes 230 VAC Neutral Reversed or No Ground 5 Flashes False Flame or Gas Relay Shorted Continuous Flash f f O f f O r e w o P W O L L E Y T H G I L S U T A T S N O I T I D N O C T L U A F Low Flame...

Страница 34: ...re that wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move br...

Страница 35: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 17 Charging Chart for 2 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Страница 36: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 19 Charging Chart for 4 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Страница 37: ...heck for excessively low thermostat setting Check evaporator airflow coil blockages or return airfilter Check ductwork or registers for blockage Faulty metering device Check TXV bulb installation size...

Страница 38: ...mpressor protector reset time due to extreme ambient temperature Compressor windings are damaged Check compressor motor winding resistance ALERT Flash Code 6 Yellow LED Open Start Circuit Current only...

Страница 39: ...ompressor short cycling Verify Y terminal is connected to 24VAC at contactor coil Verify voltage at contactor coil falls below 0 5VAC when off ALERT Flash Code 5 6 or 7 displayed incorrectly Open Circ...

Страница 40: ...lateur qualifi un organisme de service ou le fournisseur de gazstaller service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans l...

Страница 41: ...41...

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Страница 44: ...________________________________________ UNIT SERIAL ________________________________________ UnitInstalledMinimumclearancesper Figure 2 page 8 YES NO INSTALLER NAME CITY________________________ STATE...

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