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standards at the factory. FROM RECEIPT THROUGH 

COMPLETE INSTALLATION, THE INSTALLER IS 

RESPONSIBLE FOR HANDLING ALL PRODUCTS ON 

THE JOB SITE.

After receiving the parts from the shipper, do not 

store them outside. Do not store them in high-traffic or 

unprotected areas.

All parts should be stored in a controlled environment, 

especially when delivered to job sites with variable (hot or 

cold) or humid climates. The optimal storage temperature 

is 70° F (21° C).

It is the responsibility of the installer to protect the parts 

from damage at all times. Manufacturer does not take 

responsibility for damage to packaging that may result in 

damage to the parts.

All parts should be unpackaged in a manner consistent 

with site/project specific protocol requirements.

Avoid double handling of parts.

Unpack all parts in protocol-approved area prior to moving 

parts into staging area to be installed.

Wipe down parts as required by protocol taking care not to 

scratch painted surfaces.

WHEN UNPACKAGING FILTER MEDIA, TAKE CARE IN 

REMOVING THE PLASTIC BAG SO THAT THE MEDIA 

IS NOT SCRATCHED IN ANY WAY. DO NOT PUT ANY 

TYPE OF FORCE, EVEN BY HAND, ON FILTER MEDIA 

INCLUDING FACE SCREEN DURING HANDLING AND 

INSTALLATION SINCE IT WILL DAMAGE THE FILTER.

JERKING THE FFU WHEN IN A SIDEWAYS 

ORIENTATION OR DROPPING IT CAN DAMAGE 

INTERNAL COMPONENTS.

INSTALLATION

Bottom-load final filter frames

If the bottom load final filter frames are provided as an 

option, install these frames into the grid system with the 

appropriate gel or gasket seal pre-applied to the grid 

members. Place FFU atop filter frame.

Prior to installing the final filter, check that the clip is at a 

height just below the bottom of the final filter when fully 

seated. With the clips against the side of the frame, install 

final filter into the frame and then rotate out the clips in the 

frame to hold the final filters. Turn the bolt so as to raise the 

clip to hold the final filter in place. Note that the bolt is to 

be turned counter-clockwise to raise the clip when looking 

up from the bottom. The bolt to raise the clip should not be 

over-tightened — it should be turned just enough for the 

filter to seat completely against the bottom surface of the 

top ledge of the frame. Use a miniature ratcheting box-end 

wrench to turn the bolt — this is available by contacting the 

factory or at automotive stores.

Place FFU atop cartridge.

SCOPE

Supply and hookup of all power wiring, communication 

cabling, gateways, PLC, and screen setups, if applicable, 

are not in CLEANPAK’s scope.

POWER WIRING

Wire the 277VAC single-phase power into the junction box 

on top of each FFU. Check the label for the correct voltage 

of the specific unit. This should be performed by a qualified 

electrician with all appropriate safety measures. The input 

power wiring into the junction box can be as follows (or 

follow specific site wiring requirements):

black = hot 

white = neutral 

green = ground

DIP SWITCHES ON EACH FFU

Where applicable, set the dip switches on each FFU per 

the attached address sheet—note that the dip switches are 

in binary notation.

CONTROL OF EACH FFU

There are three options for speed adjustment depending 

on the system selected: 

•  Local adjustment knob (no networking): Adjust speed   

  with potentiometer knob.

Содержание CLEANPAK CPFFU-DC-EB

Страница 1: ...CLEANPAKTM FAN FILTER UNIT MODEL CPFFU DC EB Installation Operation Manual...

Страница 2: ...TERNAL ELECTRICAL COMPONENTS OPERATION OPTIONAL SMALL SYSTEM CONSOLE ACC 1 TO 125 UNITS Overview Monitor and ADJUST Mode Access Level A4 Up to 125 Units Control Easy to Set Up Easy to Use BUILT IN MOD...

Страница 3: ...t Contact factory for information and service Do not obstruct air intake or stand on the pre lter rack or fan intake SERVICE Replace parts only with factory approved parts of like duty WARRANTY Manufa...

Страница 4: ...asket seal pre applied to the grid members Place FFU atop lter frame Prior to installing the nal lter check that the clip is at a height just below the bottom of the nal lter when fully seated With th...

Страница 5: ...lectric circuit to the install area B Follow the original lter manufacturer s handling instructions at all times Do not rack or twist the lter frame or put pressure even hand pressure on the lter medi...

Страница 6: ...d it is required that special plates be installed in the corners and the nuts torqued as shown in Figure 3 Slip the corner triangular plate over the set screws Place the split lock washer under the he...

Страница 7: ...pressure switch status feedback for differential pressure switch feedback connected to each unit Monitor and ADJUST Mode Access Level A4 Setback setting to hi low Access Level A3 Set speed of each un...

Страница 8: ...orking RTU protocol RS485 9600 8 n 1 Flexible analog control options 0 5V source potentiometer Sensor with 0 5V output Internal closed loop control Open frame PCB with standoffs 0 50 C operating tempe...

Страница 9: ...28 OFF OFF ON ON ON OFF OFF OFF 90 OFF ON OFF ON ON OFF ON OFF 29 ON OFF ON ON ON OFF OFF OFF 91 ON ON OFF ON ON OFF ON OFF 30 OFF ON ON ON ON OFF OFF OFF 92 OFF OFF ON ON ON OFF ON OFF 31 ON ON ON ON...

Страница 10: ...s 251 ACM1007 emergency stop switch at address 252 ACM1009 error relay output at address 253 Main Functions Controller module status monitoring Standby set back hi lo function Monitoring of fault cont...

Страница 11: ...y StatusDisplay SetPointDisplay User Mode Options Mode ENTERING THE OPTION MODE SELECTINGOPTIONS Standby setback Enable Access Level Enable Standby setback low Percentage Fault Monitoring Global Set P...

Страница 12: ...ork When power to the ACC1 is turned on the console will automatically scan and identify all modules connected to the network Console VARIPHASE FAN CONTROL MODBUS INPUT 115V 50 60HZ 8A OUTPUT 115V 50...

Страница 13: ...CM1009 modules If no controller modules are detected the console beeps and repeats the scan sequence until at least one module is found When nished the console will display for 1 second Top display Th...

Страница 14: ...s activated by Any movement of the select or adjust knobs during monitor mode or Exit from the options mode In user mode the user can 1 select a control module with the select knob 2 adjust the set po...

Страница 15: ...n setting Access Level Enable Rotate and press the adjust knob to enter the rst two number code Rotate and press the adjust knob to enter the second two number code Standby setback low Percentage When...

Страница 16: ...o accelerate to full speed in about 50 seconds A value of 00 disables the soft start feature Fault Delay Control Rotate and press the adjust knob to set the time delay for fault detection The set valu...

Страница 17: ...17 AirCare ACC1 Console Technical Manual ACC1 DIMENSIONS SELECT ADJUST 3 50 7 00 Console www aircareautomation com...

Страница 18: ...oring fan status Register 1 is used for stopping 0 and starting 1 the unit while power is on Register 14 is used to determine default run status stop 0 or start 1 upon power up To change the speed of...

Страница 19: ...en loop Mode 4 Analog speed control closed loop using analog feedback Mode 5 Analog speed control closed loop using tach feedback Status LED Net LED ELECTRICALWIRING AND SPECIFICATIONS Control Input C...

Страница 20: ...BM BLDC motor Network or Analog Control Simple connections 4 Pin MTA for motor control signals RJ45 for networking 7 Pin terminal for analog inputs LED diagnostics Board Status Network Traf c Industry...

Страница 21: ...nted PRELIMINARY All Closed Loop control modes use a fully programmable PID loop to allow response and stability adjustments Address DIP Switches Each ACM1015 device in a network must be set to a uniq...

Страница 22: ...actual motor speed is dependent on the motor and the motor s operating pro le It is approximately linear in most applications ACM1015 will measure the actual speed of the motor using the tach signal b...

Страница 23: ...variation in motor load Electronically commutated motors do this internally but Mode 2 may be employed to cancel any non linearities in the PWM control signal The stability of the control loop may be...

Страница 24: ...00 Register 12 Current Motor Speed Instruction R Power signal applied to the motor by the ACM1015 Identical to Register 1 R W Read Write R Read Only MODE 4 ANALOG SPEED CONTROL CLOSED LOOP USING ANALO...

Страница 25: ...evel from 0 to 1000 Read Register 12 Actual motor speed value output of PID controller Read Register 13 Motor Max Speed This is used to scale the set point Write Register 20 Sets the time between PID...

Страница 26: ...rminal Block Plug 1757064 or order directly from AirCare p n ACS2203 Motor Control Connections Control Port J1 The red wire from the motor can be terminated to Pin 1 but serves no function and makes n...

Страница 27: ...ce This can be low voltage AC directly from a small transformer or DC from a DC power supply In either case the supply should be oating not connected to ground as applied to the ACM1015 ACM1015 power...

Страница 28: ...28 AirCare ACM1015 Advanced Technical Manual COMMUNICATIONS SPECIFICATION Register Descriptions Table 4...

Страница 29: ...With EBM EC motors this value can be either 1 2 or 3 MODE SELECTION AND WATCHDOG ENABLE REGISTER 23 Communication Watchdog ACM1015 s communication watchdog feature acts as a safe guard against system...

Страница 30: ...ed loop using analog feedback Network speed control closed loop using tach feedback Analog Control Open Loop nalog speed control closed loop using analog feedback Analog speed control closed loop usin...

Страница 31: ...31 AirCare ACM1015 Advanced Technical Manual MECHANICAL DIMENSIONS 3 90 3 50 2 15 1 75...

Страница 32: ...l appearance of Nortek Air Solutions products at the time of publication and Nortek Air Solutions reserves the right to make changes in design and construction at any time without notice The manufactu...

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