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8

Connecting the Linesets

IMPORTANT NOTES FOR HORIZONTAL OR 

DOWNFLOW INSTALLATIONS WITH TXV VALVE:

•  The sensing bulb must be located flush against the 

suction line for optimum heat transfer.

•  Avoid attaching the sensing bulb to the lowest part of 

the suction line where condensate may accumulate.

•  Do not locate the sensing bulb on vertical sections of 

the lineset.

•  For horizontal lines, the bulb should not be located at 

12 or 6 o’clock position of the suction line. The best 

location is at 4 or 8 o’clock.

•  For additional information on proper sensing bulb 

locations, please refer to the valve manufacturer’s 

instructions.

1. Remove grommets from line set holes.

 CAUTION:

It is recommended that a wet rag be wrapped 

around the suction line in front of the close off 

plate or the sensing bulb (if TXV is installed) 

before applying heat. Failure to keep components 

cool during brazing may result in structural 

damage, premature equipment failure, or possible 

personal injury.

2. Cut off the heat shrink and remove the plug from the 

suction line.

3. Route and cut both lineset tubes to proper length in 

accordance with the outdoor unit specifications. Verify 

the ends are round, clean, and free of any burrs.

4. Position grommet on line set with sufficient distance away 

from brazing area. Brazing processes can permanently 

damage grommets.

5. Connect the suction and liquid lineset tubes.

 CAUTION:

It is recommended that a wet rag be wrapped 

around the suction line in front of the close off 

plate or the sensing bulb (if TXV is installed) 

before applying heat. Failure to keep components 

cool during brazing may result in structural 

damage, premature equipment failure, or possible 

personal injury.

6. Braze the individual connections with dry nitrogen flowing 

through the joints. 

NOTE:

 This will prevent internal 

oxidation and scaling from occurring.

7. Wrap the refrigerant lines with pressure sensitive neoprene 

or other suitable material especially where the lines enter 

the opening in the sheet metal.

8. Evacuate the system of moisture and non-condensables 

to prevent low efficiency operation or damage to the unit. 

The suggested range of evacuation is 350 - 500 microns.

9. Charge the system with refrigerant. Refer to the outdoor 

unit installation manual for additional charging instructions.

10. Check the system for leaks, including the lineset and 

the brazed joints.

11.  Replace all grommets and properly dispose of all removed 

parts.

Condensate Drainage

 CAUTION:

The air handler must be level to ensure proper 

condensate drainage. An unlevel installation may 

result in structural damage, premature equipment 

failure, or possible personal injury.

• Methods for disposing of condensate vary according 

to local codes. Refer to local codes or authority having 

jurisidiction for restrictions and proper condensate disposal 

requirements.

•  The drain pan that is supplied with this air handler contains 

a primary and secondary drain fitting. The condensate is 

drained from the unit through two 3/4” female pipe fittings 

located on the front side of the unit as shown in 

Figure 6

.

•  The drain pan must be drained with field supplied tubing 

or pvc pipe and adequately trapped. Both drain tubes 

must have a minimum diameter of 3/4” and be trapped 

separately.

  IMPORTANT: Failure to install a trap may result in 

condensation overflowing the drain pan, resulting in 

substantial water damage to surrounding area.

•  Route both lines to a suitable drain, avoiding sharp bends 

and pinching of the lines. The drain should maintain a 

minimum horizontal slope in the direction of discharge of 

not less than 1” vertical for every 10 ft of horizontal run.

•  If the air handler is located in or above a living space where 

damage may result from condensate overflow, an auxiliary 

drain pan shall be installed under the unit. A separate drain 

line should extend from the pan to a conspicuous point 

and serve as an alarm indicating that the primary drain 

is restricted. As an alternative to a separate drain line, 

3/4” Adapter w/

3/4” dia. hose barb

3/4” minimum dia. 

PVC or flexible tubing

HORIZONTAL

UPFLOW

DOWNFLOW

NOTES:

1. The drain lines must maintain a downward slope to ensure proper 

condensate drainage.

2. Each condensate drain must be trapped separately using a J-Trap or

field supplied loop.

Figure 6. Condensate Drainage Example

Содержание B64EM Series

Страница 1: ...well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury...

Страница 2: ...wer Continuously 11 Selecting Continuous Low Speed Fan Operation 11 Turning the Blower Off 11 System Cooling 11 System Heating 11 Selecting Minimum Electric Heat Airflow 11 Blower Configurations 11 De...

Страница 3: ...ation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in p...

Страница 4: ...ment Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationoftheto...

Страница 5: ...needed gaskets and grommets around penetrations into the air handler such as for electrical wiring AIR HANDLER INSTALLATION B64 series air handlers are shipped ready for vertical upflow installation a...

Страница 6: ...Right Installations 1 Remove the coil access door Unscrew the line set tube close off plate from the front left cabinet rail 2 Slide the coil and drain pan assembly out of the unit 3 Remove the sheet...

Страница 7: ...ntact with valve when gas is escaping Always ensure adequate ventilation is present during the depressurization process Address any uncertainties before proceeding Failure to comply with this warning...

Страница 8: ...ondensables to prevent low efficiency operation or damage to the unit The suggested range of evacuation is 350 500 microns 9 Charge the system with refrigerant Refer to the outdoor unitinstallationman...

Страница 9: ...ation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in p...

Страница 10: ...5 Connect blue blower limit wires according to Heater Kit Installation Instructions and the corresponding Wiring Diagram If a heater kit is not installed 1 Remove the 2 wire plug of the air handler b...

Страница 11: ...n B64EM models B64VM models automatically set the heating speed based on the amount of installed heat The A B switch must be set appropriately for the unit cabinet size For C sized cabinets the A B sw...

Страница 12: ...cted airflow while the system is in the lo cool mode and 100 of the selected airflow while in hi cool mode Units with an FSHE control scheme B64EM have a control board that includes a 7 segment displa...

Страница 13: ...or on the blower and motor as part of the annual inspection Blower Fan Wheel Inspect the blower wheel blades for accumulations of dirt and clean if necessary Inspect mounting nut for tightness when do...

Страница 14: ...typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A CABINET SIZE H W A DETAIL D A 43 5 16 14 3 16 12 3 4 No B 43 5 16 19 11 16 18 1 4 No Tall...

Страница 15: ...l Drain Pan Coil Assembly Motor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Uppe...

Страница 16: ...0 795 720 685 0 1 1 0 1095 1040 995 950 900 850 805 750 1 1 1 0 1155 1105 1060 1010 965 920 870 825 0 0 0 1 1230 1185 1140 1090 1045 1010 965 920 1 0 0 1 1285 1260 1210 1165 1125 1080 1040 1010 0 1 0...

Страница 17: ...TON 560 560 1200 3 5 TON 600 600 1250 625 650 2 TON 1300 4 TON 700 2 TON 700 1350 750 750 1400 800 2 5 TON 800 2 5 TON 1450 850 850 1500 875 875 1550 890 950 1600 5 TON 930 1050 3 TON 1650 950 1150 3...

Страница 18: ...ING 0 OFF 1 ON AIRFLOW CFM 5 6 7 8 0 0 0 0 1100 0 0 0 1 1200 0 0 1 0 1250 0 0 1 1 1300 0 1 0 0 1350 0 1 0 1 1400 0 1 1 0 1450 0 1 1 1 1500 1 0 0 0 1550 1 0 0 1 1600 1 0 1 0 1650 1 0 1 1 1700 1 1 0 0 1...

Страница 19: ...W1 W2 EHEAT ON 5 KW Stage 1 Heat on instantly Heat blower on after 3 second delay 8 KW 10 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay 15 KW...

Страница 20: ...fter 5 seconds delay 15 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 30 seconds delay 20 KW Stage 1 Heat on instantly Co...

Страница 21: ...cal Heat Pump with 2 Stage Air Handler G R W2 C O Y1 Thermostat O Y1 R C G R W E Thermostat Y1 C Y1 W2 Typical 2 Stage Air Conditioner with 2 Stage Air Handler Typical 2 Stage Heat Pump with 2 Stage A...

Страница 22: ...1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 12 Single Stage Control Board C R G Y2 Y O 1W 2W 1Y L LED 1 HEATER P1 L 2 HUM EAC P2 3A Fuse P3 Figure 13 Two Stage Contro...

Страница 23: ...R ECM BLOWER Figure 14 Fixed Speed Motor Control Board GND SENSOR DEHUM Y1 H L2 OUT L2 IN L1 IN L1 OUT Y1 Y Y2 W C EXPANSION PORT R RED GREEN TEST PORT BLOWER MOTOR RED INPUTS COOL HEAT FAN SPEED OUTP...

Страница 24: ...entation avant l entretien 3 Le transformateur peut avoir un robinet principal double tension Agencez la position du robinet au type de tension de l installation 4 Si le c blage interne est remplac ut...

Страница 25: ...e tension Agencez la position du robinet au type de tension de l installation 4 Si le c blage interne est remplac utilisez seulement un fil de cuivre 105 C du m me gabarit WIRING DIAGRAM CONNECT TO W1...

Страница 26: ...tterthanyourcustomer This includes being able to install the product according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the...

Страница 27: ...27...

Страница 28: ...10436960 NEW Specifications illustrations subject to change without notice or incurring obligations 08 22 O Fallon MO Nortek Global HVAC LLC 2022 All Rights Reserved...

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