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Norsjö Carrier 4-Stroke

Model Post Petrol Short and Long version

Page

20 of 30

SERVICE AND MAINTENANCE

Service in connection with run-in period

The following should be carried out when the moped has been driven 200 - 500 kms.

• Clean, lubricate and check the tension in the chain.

• Lubricate the accelerator cable wire and the parking brake wire.

• Change the motor oil.

• Clean and adjust spark plugs.

• Check the brake ﬂ uid level.

• Adjust the engine’s valve clearance.

• Tighten screws, nipples, bolts etc.

Maintenance schedule

Action

Every

week

Every

fortnight

Every

month

Every

quarter

Annually

Clean, lubricate and check the ten-

sion in the chain

Lubricate the accelerator cable wire

and the parking brake wire

Check the oil level

Change the motor oil

Clean and adjust the spark plug

Clean the air ﬁ lter

Clean and adjust the carburettor

Check the brake ﬂ uid level.

Change brake ﬂ uid:

Change every two years irrespective of

driving distance!

Adjust the engine’s valve clearance.

Dismantle and clean the petrol shut-

off valve

Check and adjust the steering stem

Check and adjust

steering spindle bearings

Tighten screws, nipples, bolts etc.

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Содержание Carrier

Страница 1: ...Instruction manual version 6 2008 Norsjö Carrier 4 Stroke Short and Long version ...

Страница 2: ...CTIONS 3 INSTRUMENT AND CONTROLS 4 DRIVING POSITION 10 FUEL 11 MOTOR OIL 12 PRIOR TO START DAILY CHECKS 12 STARTING AND STOPPING THE ENGINE 13 DRIVING DURING THE WINTER 14 CHANGING GEAR 15 BRAKES 16 LOADING PLATFORM 18 SERVICE AND MAINTENANCE 20 TOWING THE MOPED 25 LONG TERM STORAGE OF MOPED 26 FAULT FINDING 27 TECHNICAL DATA 29 ...

Страница 3: ...erial or manufacturing faults arise which are covered by the guarantee Contact Norsjö Mekaniska AB if such a fault occurs Do not modify the moped The moped is designed and type approved so that it complies with current legal requirements No modiﬁcations may be carried out on the moped to change the engine s power or increase its speed In order to ensure correct working order and maintain a roadwor...

Страница 4: ...ng spare parts the moped s registration number should always be quoted The registration number can be found on the moped s rear fender Type plate and frame number The moped s type plate and frame number are situated under the platform Engine number The engine number can be found on the engine s left side under the gear lever Page 2 of 30 Engine number Type plate Frame number ...

Страница 5: ...el when the engine is running Never overﬁll the tank If a spillage does arise when ﬁlling up with petrol wipe away the petrol carefully and then wait 5 10 minutes until any petrol that remains has evaporated Do not ﬁll up in the proximity of ﬁre Never use a petrol driven moped in an environment that is explosive or ﬂammable If there is a leakage in the fuel line tank or any other part of the fuel ...

Страница 6: ... go In this position the engine s ignition system and the moped s electrical system except for the lights are operating Power to the lights takes place via a generator which is completely separate from the battery and the lights may therefore only be used when the engine is running Never leave the ignition switch in the Drive position when the engine is switched off as this will discharge the batt...

Страница 7: ...witched on when driving during daytime Horn When the spring cushioned switch is pressed in the moped s horn sounds Indicator switch If the direction indicator control is pushed to the left the left indicator light starts to blink If the direction indicator control is pushed to the right the right indicator light starts to blink To reset the direction indicator control to its neutral position press...

Страница 8: ...s is on the right hand side of the handlebar Headlamp and parking lights The sliding selector switch has 3 positions The lights are fully switched off when the selector switch is moved to the right In the middle position the parking light is switched on while full half beam is activated when the selector switch is moved to the left Start button Starts the engine when the start button is pressed in...

Страница 9: ...oot The gears are placed with ﬁrst gear in the down position from neutral The other gears are placed upwards Foot control right hand side Kick start Is used as an alternative to the electrical start Accelerator pedal This control is used to accelerate and is foot manoeuvred with the right foot Page 7 of 30 Gear lever Kick start Accelerator pedal Kick start ...

Страница 10: ...sed downwards the handbrake is switched off remains in the off position Petrol shutoff valve The petrol shutoff valve is situated on the tank s left side There are 3 positions OFF The petrol shutoff valve is switched off ON normal position RESERV this position provides a petrol reserve of approximately 0 5 litres Only use this position on your way to a petrol station after you have run out of petr...

Страница 11: ...ng version Choke A cold engine needs a richer mixture of fuel and air in order to start This can be achieved by using the choke which is placed on the carburettor Return the choke to its original position when the engine has become warm Page 9 of 30 Choke ...

Страница 12: ...seat screws are tightly secured on the saddle post s ﬂat surface Saddle tilt To change the saddle tilt loosen the saddle bolt Adjust the saddle to the required tilt and tighten the saddle bolt so that the saddle sits securely in position Height adjustment of saddle Loosen the saddle bolt and move the saddle backwards or forwards After adjustment tighten the saddle bolt so that the saddle sits secu...

Страница 13: ...ﬁlling up with petrol Ensure that the area where you are ﬁlling up with petrol is well ventilated and avoid breathing in petrol fumes Also avoid skin contact with petrol Do not smoke and ensure that there are no ﬂames or sparks in the vicinity of the moped when ﬁlling up Open the petrol cap by turning it counter clockwise Close the petrol cap by turning it clockwise Both opening and closing the pe...

Страница 14: ... clutch and may also result in serious engine damage PRIOR TO START DAILY CHECKS Make it a habit to check the moped every day Faults that are discovered and rectiﬁed early keep maintenance costs low During the daily inspection the following should be checked Check the engine so that it is clean of dust and oil If there is an oil leak the reason must be investigated and rectiﬁed Check the oil level...

Страница 15: ... the engine will start after 1 2 seconds of running the starter motor If the engine does not start immediately Check that the emergency stop is not activated that there is petrol and the petrol shutoff valve is open Use of kick start The moped is equipped with a foot operated kick start Fold out the top part of the kick start lever and press the kick start down until the connecting mechanism moves...

Страница 16: ...m When driving during the winter considerable condensation may build up in the petrol tank This is particularly so for vehicles which are exposed to great variations in temperature due to changes in the weather or if the vehicle is moved in and out of heated premises Condensation water can then freeze to ice and produce operating disturbances in the form of uneven running of the engine in worst ca...

Страница 17: ...n a ﬂat and hard surface such as asphalt use second gear to start This can still be an advantage when driving short distances between mailboxes as there will be no need to change up and down between each stop Changing gear up and down Changing up to a higher gear is done by reducing the throttle so that the engine speed drops down to the idle speed Engage the next gear by pressing with your heel o...

Страница 18: ...ure safe and efﬁcient braking Get to know how the brakes work by test driving in a secluded area away from normal trafﬁc Use of the hydraulic brakes should produce an immediate effect If the brake handle however feels as though there is too much or too little play the brakes must be inspected immediately by a specialist Please note It is extremely important that the brakes work properly and efﬁcie...

Страница 19: ...rake ﬂuid can damage rubber seals and hoses which will cause leakages and inefﬁcient braking Ensure that no water is mixed in with the brake ﬂuid as this will lower its boiling point Vaporisation which occurs when brake ﬂuid boils leads to inefﬁcient braking or no braking effect at all Brake ﬂuid is highly corrosive on paint and plastic and spilled brake ﬂuid must therefore be wiped away immediate...

Страница 20: ... possible position the load so that it cannot move when you are driving Always adjust your speed based on the load you are carrying this is of particular importance when you re driving round curves and on uneven ground Page 18 of 30 The lockable hatch door is kept in the open position by two gas springs Lockable box for helmet Placing of the lock The weather protection in the up position functions...

Страница 21: ...Norsjö Carrier 4 Stroke Model Post Petrol Short and Long version Page 19 of 30 With the platform in the up position the battery head lamp and electric box can be accessed for service Platform lock ...

Страница 22: ...hten screws nipples bolts etc Maintenance schedule Action Every week Every fortnight Every month Every quarter Annually Clean lubricate and check the ten sion in the chain Lubricate the accelerator cable wire and the parking brake wire Check the oil level Change the motor oil Clean and adjust the spark plug Clean the air ﬁlter Clean and adjust the carburettor Check the brake ﬂuid level Change brak...

Страница 23: ...er is reﬁtted A well cleaned air ﬁlter keeps the moped s fuel consumption down and saves both money and the environment Tyres Conduct regular checks of the tyre pressures and adjust if necessary The moped is ﬁtted with valves just like those on a car Filling up with air and adjusting the air pressure may therefore be carried out at a petrol station Make it a habit to clean the area around the valv...

Страница 24: ... inefﬁciently which will impair engine performance If the chain is too loose it may come off A damaged chain can also cause damage to the engine block and the chain sprocket If the chain is correctly adjusted the play in the middle of the chain should be between 15 and 20 cm To adjust the chain tension ﬁrst loosen the ring nuts The rear wheel should then be moved forwards or backwards by loosening...

Страница 25: ...l the dirt has softened Wash the moped with a sponge and then rinse off to remove the dirt A degreasing agent may be used for extremely dirty surfaces Regular use of car wax will protect the moped s paintwork against oxidation dirt and discolouration at the same time as a waxed surface is easier to keep clean All types of surfaces can be protected by waxing As well as the painted surfaces aluminiu...

Страница 26: ... something wrong with the electrical system and the fault must be rectiﬁed by an expert The starter battery Working on the starter battery When working on batteries protective glasses must be used because battery acid is extremely corrosive If battery acid comes into contact with your eyes rinse with clean water and seek medical attention immediately If possible rinse your eyes during transport to...

Страница 27: ...ll freeze and become damaged this is because the battery acid s resistance to freezing reduces when the battery has to be charged Never leave a discharged battery outdoors in cold weather conditions Charging If the battery needs to be charged this should be done with a battery charger which has a maximum capacity of 0 4 1 0A charging current Using a battery charger with a capacity which is too hig...

Страница 28: ... and after being stored for a long period of time it may be necessary to change the petrol if the engine is difﬁcult to start or produces too little power Engine conservation It is recommended that the engine be prepared properly if the moped is to be stored in a damp environment for a period greater than three months in a normal indoor environment for a period greater than six months Start and ru...

Страница 29: ...the petrol is too old change the petrol before you continue to search for the fault During the winter period ice may form in the fuel system Place the moped somewhere warm and add a suitable amount of carburettor spirit The engine is misﬁring and runs unevenly The sparking plug needs to be cleaned and adjusted The correct electrode distance should be between 0 6 0 7 mm Change the spark plug if you...

Страница 30: ... are any leaks The air ﬁlter is clogged up The carburettor is incorrectly adjusted Ensure that the tyres have the correct air pressure Ensure that the driving chain is clean lubricated and correctly adjusted Fuel consumption will increase if the driving chain is improperly maintained There are abnormal vibrations when the engine is running If there are heavy vibrations in the steering this may be ...

Страница 31: ...l start kick start Fuel system Fuel Fuel consumption Petrol tank volume including reserve Petrol tank volume reserve only Lead free petrol 95 octane 0 3 litres 10 km guideline normal driving 5 litres 0 5 litres Electrical system Voltage Battery Generator Fuses Headlamp Parking lights Rear light Brake light Indicators Control lamp instrument panel 12 V negative earth 12N7 3B 0 065 kW at 5000 rpm 3 ...

Страница 32: ...DOT 4 Tyres Tyre size front Tyre air pressure front Tyre size rear Tyre air pressure rear 4 00 8 55 M 400 kPa 4 bar 4 00 12 67 J or 110 100 12 67 J 400 kPa 4 bar Dimensions and weights model Short Total width Total length Curb weight Maximum load 997 mm 2318 mm 173 kg 200 kg Dimensions and weights model Long Total width Total length Service weight Maximum load 997 mm 2568 mm 180 kg 200 kg Norjsö M...

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