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Table C4: System and General Troubleshooting  

Problem Possible 

Cause 

Remedy 

Thermostat not calling for heat. 

Check thermostat and adjust. Also, check thermostat for accuracy; if it is 
a mercury switch type, it might be off level. 

No power to furnace. 

Check furnace switch, main electrical panel furnace fuse or circuit 
breaker. Also look for any other hand operated switch, such as an old 
poorly located furnace switch, which was not removed during furnace 
replacement. 

Thermostat faulty. 

Remove thermostat wires from oil primary control terminals T-T. Place a 
jumper across T-T. If furnace starts, replace thermostat, thermostat sub-
base (if equipped), or both. 

Furnace will not start. 

Oil primary control faulty. 

Check reset button on oil primary control. Remove thermostat wires 
from oil primary control terminals T1 - T2. Check for 24V across T -T. If 
no voltage is present, check for 115V to oil primary control. If 115V is 
present, go to Table C-3. 

Photo Cell wiring shorted or room 
light leaking into photo cell 
compartment 

Check photo cell (cad cell) wiring for short circuits. Also, check for room 
light leaking into cad cell compartment. Repair light leak if necessary. 
See Table C-3. 

Furnace will not start. 

Open safety switch. 

Check for open limit or auxiliary limit. Also, check internal wiring 
connections; loose connectors, etc. 

No fuel oil. 

Check fuel oil supply. Check that all hand operated fuel oil valves are in 
the open position. Fill oil storage tank if necessary. 

Clogged nozzle. 

Replace nozzle with high quality replacement. Use rating plate or Tables 
in Appendix A as a guide. 

Clogged oil filter. 

Replace oil tank filter or in-line filter if used. 

Low oil pump pressure. 

Connect pressure gauge to oil pump. Adjust pump pressure, or replace 
oil pump if necessary. Ensure that erratic pressure readings are not 
caused by defective fuel oil line. 

Air getting into fuel oil lines, or fuel 
oil line dirty, clogged, or in some 
manner defective. 

Check fuel oil lines. Replace any compression fittings found with high 
quality flared fittings. Check for any signs of oil leaks. Any oil leak is a 
potential source of air or contaminants. 

Furnace will not start without 
first pushing oil primary 
control reset button. 
(Happens on frequent basis) 

Defective burner motor. 

Check burner motor. If burner motor is cutting out on over-load, 
determine why. Replace if necessary. 

Furnace starts, but cuts out 
requiring manually resetting 
the oil protector reset button. 

Photo Cell (Cad Cell) defective. 

If cad cell is dirty, clean it. (Determine why cad cell is getting dirty). If 
cad cell is poorly aimed, realign it. NOTE: The photocell should have a 
resistance of 100K

 in absence of light; a maximum of 1500 

 in the 

presence of light. Ensure that room light is not leaking into the cad cell 
compartment. (See diagnostic light section). 

No fuel oil. 

Check fuel oil supply. Check that all hand operated fuel oil valves are in 
the open position. Fill oil storage tank if necessary. 

Clogged nozzle. 

Replace nozzle with high quality replacement. Use rating plate or Tables 
in Appendix A as a guide. 

Clogged oil filter. 

Replace oil tank filter or in-line filter if used. 

Low oil pump pressure. 

Connect pressure gauge to oil pump. Adjust pump pressure, or replace 
oil pump if necessary. Ensure that erratic pressure readings are not 
caused by defective fuel oil line. 

Air getting into fuel oil lines, or fuel 
oil line dirty, clogged, or in some 
manner defective. 

Check fuel oil lines. Replace any compression fittings found with high 
quality flared fittings. Check for any signs of oil leaks. Any oil leak is a 
potential source of air or contaminants. 

Defective burner motor. 

Check burner motor. If burner motor is cutting out on over-load, 
determine why. Replace if necessary. 

Water or contaminants in oil. 

Drain fuel oil storage tank, replace fuel oil. (Consult with fuel oil 
supplier). 

Furnace starts, but cuts out 
requiring manually resetting 
the oil protector reset button. 

Frozen oil line. 

Gently warm oil line.  Insulate oil line. (Outdoor piping size may require 
increased diameter). 

Problem

 

Possible Cause

 

Remedy

 

 

19

Содержание O5LD-091A-12-R

Страница 1: ...flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL NORDYNE INC Read...

Страница 2: ...NNECTIONS 5 10 HUMIDIFIER 6 11 PIPING INSTALLATION 6 12 OIL FILTER 6 13 OIL BURNER NOZZLES 6 14 OIL BURNER ADJUSTMENT 6 15 BURNER ELECTRODES 6 16 BURNER PRIMARY SAFETY CONTROL 7 17 COMBUSTION CHAMBER...

Страница 3: ...n doubt please consult your local authorities Location Clearance to Combustibles Top 1 Bottom 0 S A Plenum 1 Rear 6 Sides 1 Front 1 Flue Pipe 4 in measured horizontally or below flue pipe 8 in measure...

Страница 4: ...utlet should be at least two feet above the highest point of a peaked roof All unused chimney openings should be closed Chimneys must conform to local provincial or state codes or in the absence of lo...

Страница 5: ...f 30 On Off 60 Off On 90 On On 120 Off Off 2 On Off 3 Off On 4 On On 6 9 ELECTRICAL CONNECTIONS The furnace is listed by the Canadian Standards Association under the NRTL North American Standard It is...

Страница 6: ...ms should include an oil filter between the fuel oil storage tank and the oil burner When using an oil burner nozzle smaller than 0 65 U S Gallons Per Hour install an additional 7 to 10 micron filter...

Страница 7: ...duct systems were not designed to provide static pressure They typically feature special reducing fittings at each branch run and lack block ends on the trunk ducts This system may require modificatio...

Страница 8: ...O THE FURNACE and remove the burner Using a stiff brush with a wire handle brush off scale and soot from inside the drum and flue pipe To clean the radiator remove the clean out caps screws and remove...

Страница 9: ...T TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR...

Страница 10: ...ckett AF Burner Electrode gap 5 32 inch Distance above horizontal centerline 5 16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 i...

Страница 11: ...mounting plate as shown in Figure 2 The draft should be adjusted to 0 02 inches w c In the United States the Beckett AF Burner may be equipped with Beckett s Inlet Air Shut Off to increase efficiency...

Страница 12: ...DD Med Low 1 2 HP Med Low 1 2 HP 3 1 2 HP 700 1600 O5LD 105A 12 R 10 10T DD Med Low 1 2 HP Med High 1 2 HP 3 1 2 HP 700 1600 Table A 6 Direct Drive Blower Characteristics CFM External Static Pressure...

Страница 13: ...ENUM OPENINGS FLUE WIDTH A LENGTH B HEIGHT C SUPPLY D X E RETURN F X G DIAM HEIGHT H FILTER PERM SHIP WEIGHT LBS O5LD 091A 12 R 22 51 32 20 x 19 20 x 18 5 26 25 20 x 20 x 1 240 Table A 9 General Dimen...

Страница 14: ...Chimney Vent Burner Wiring Diagram O5LD 091A 12 R APPENDIX B WIRING DIAGRAMS 14...

Страница 15: ...The fan adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remov...

Страница 16: ...and Y terminals are de energized Cooling contactor is de energized immediately Circulator fan turns off immediately Thermostat begins call for fan G terminal is energized Circulator fan is energized i...

Страница 17: ...17 FIGURE 2 UNITED TECHNOLOGIES 1158 120 FAN TIMER BOARD O5LD 019A 12 R...

Страница 18: ...and burner motor reset button if equipped Check the limit switches to ensure that the switch contacts are closed Check the electrode gap and position Check the contacts between the oil primary contro...

Страница 19: ...ive Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of air or contaminants Furnace wil...

Страница 20: ...ombustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too much smoke Heat exchanger partially clogged Check for so...

Страница 21: ...uct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFE...

Страница 22: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Fuel Oil Suppli...

Страница 23: ...le 30152 14 Clean out Gasket Retainer 2 per unit 29161 Clean out Gasket 2 per unit 29163 15 Oil Burner Mounting Plate Assembly 109007674 Inspection Door Gasket 29871 16 Pouch Gasket 2080175 17 Flue Pi...

Страница 24: ...Firing Rate Baffle Nozzle 0 50 80 A 29880 25521101 29389 29 Blower Assembly Complete Direct Drive hp 4 Speed 29668 Blower Housing and Wheel 100 10T DD 30626 Blower Motor hp 4 Speed 102000131 Motor Mou...

Страница 25: ...25...

Страница 26: ...26...

Страница 27: ...NOTES 27...

Страница 28: ...28 NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368...

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