background image

Prodigy

r

 Robot Gun

6

Part 1105518

02

E

 

2014

 

Nordson Corporation

Installation 

WARNING:

 

 

Allow only qualified

personnel to perform the following tasks.

Follow the safety instructions in this

document and all other related

documentation.

Cable and Tubing Connections 

1. See Figure 4.  Connect the control cable to the

gun and the appropriate receptacle on the

iControl cabinet.  Tighten the cable nuts

securely.

2. Connect blue 6-mm pattern air tubing to the

gun and the appropriate outlet fitting on the

pump panel.

NOTE:  

Use 8-mm flexible

 

tubing for powder

delivery, at least 20 meters long.  Cut the end of the

tubing square.  Refer to page 21 for tubing cutter

and tubing part numbers.
3. Install the lock knob on the flexible powder

tubing 2 ft from the end of the tubing.

4. Unscrew the nozzle retaining nut and remove

the nozzle shipped with the spray gun.

Remove the barbed tube fitting from the nozzle.

5. Slide the 2-ft piece of mesh sleeving through

the powder tubing channel from the front of the

gun to the rear.

6. Insert the end of the flexible powder tubing into

the end of the mesh sleeving at the rear of the

gun, then pull the mesh sleeving and tubing

through the gun.

7. Push the barbed end of the tube fitting into the

end of the flexible tubing up to the first shoulder.

8. Pull the flexible tubing back through the gun

until the fitting seats in the gun, then install the

nozzle over the fitting and thread the nozzle nut

onto the gun.

9. At the back of the gun, slide the lock knob up to

the lock nut, then thread the lock knob into the

lock nut until snug.

10. Route the powder tubing to the pump cabinet,

and connect it to the appropriate powder pump

outlet fitting (rear fitting).

11. Use spiral wrap, Velcro straps, or clamps to

dress out the control cables and tubing, prevent

kinking, and protect them from damage. 

 Do

not use cable ties to bundle the powder

tubing

.

Содержание Prodigy Robot Gun

Страница 1: ...3 14 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Finishing Customer Support Center at 800 433 9319 Check http emanuals nordson com finishing for the latest version T...

Страница 2: ...st 19 Service Kits 21 Options 21 Miscellaneous Options 21 Powder and Air Tubing 21 Nozzles 22 Conical Nozzles 22 Conical Nozzle Components 23 Flat Spray and Cross Nozzles 24 Flat Spray and Cross Nozzl...

Страница 3: ...Change Record i Part 1105518 02 E 2014 Nordson Corporation Change Record Revision Date Change 02 03 2014 Corrected Figure 15 to show a female connector on part being tested Minor edits...

Страница 4: ...Change Record ii Part 1105518 02 E 2014 Nordson Corporation...

Страница 5: ...ized modifications S removing or bypassing safety guards or interlocks S using incompatible or damaged parts S using unapproved auxiliary equipment S operating equipment in excess of maximum ratings R...

Страница 6: ...en identified and corrected Grounding inside and around the booth openings must comply with NFPA requirements for Class 2 Division 1 or 2 Hazardous Locations Refer to NFPA 33 NFPA 70 NEC articles 500...

Страница 7: ...ficiency A dual slot flat spray nozzle with 1 mm slots is shipped with the gun A wide variety of flat spray and conical spray nozzles are available for different spray patterns Refer to pages 22 throu...

Страница 8: ...ing Multiplier Nut Air Tubing Connectors Gasket Flexible Powder Tubing Lock Knob Powder Tubing Spring Plunger Part of Adapter High Voltage Path Components Voltage Multiplier Heat Sink Bracket Multipli...

Страница 9: ...un 455 Gun 905 Gun 146 mm 5 75 in 178 mm 7 01 in 217 mm 8 54 in 545 mm 21 47 in 527 mm 20 75 in 422 mm 16 61 in 29 mm 1 14 in 51 mm 2 01 in 28 mm 1 10 in Figure 3 Gun Dimensions Air Quality Requiremen...

Страница 10: ...th the spray gun Remove the barbed tube fitting from the nozzle 5 Slide the 2 ft piece of mesh sleeving through the powder tubing channel from the front of the gun to the rear 6 Insert the end of the...

Страница 11: ...E 2014 Nordson Corporation Control Cable Gun Controller Pump Cabinet Lock Nut Lock Knob Powder Tubing Lock Knob 8 mm Powder Tubing Barbed Tube Fitting Nozzle Retaining Ring 6 mm Pattern Air Tubing Fi...

Страница 12: ...l automatic gun functions are set and controlled by the Prodigy Gun Controller Refer to the appropriate controller manual for instructions on making spray settings WARNING This equipment can be danger...

Страница 13: ...ng page for instructions Nozzle Disassembly and Cleaning Requirements Nozzle Tool 1073682 1 Hold the nozzle firmly in one hand Thread the tool onto the threaded end of the insert until it bottoms out...

Страница 14: ...not to scratch the inside surface of the insert To re assemble the nozzle 1 Make sure the electrode ring is threaded all the way onto the insert 2 Thread the tool onto the threaded end of the insert...

Страница 15: ...lean or replace nozzle Worn powder tube Purge gun disconnect the powder tubing and examine powder tube ID 3 Loss of wrap poor transfer efficiency Low electrostatic voltage Increase electrostatic volta...

Страница 16: ...ive megohm meter probe CAUTION You must short multiplier receptacle pins 2 3 and 4 together before performing this test to avoid damaging the multiplier 4 Connect the negative megohm meter probe to th...

Страница 17: ...d be 150 220 megohms If the reading is out of this range test the contact tip and multiplier separately 150 220 MW Figure 13 Multiplier Contact Test Multiplier Test Connect the optional shorting plug...

Страница 18: ...d a standard ohmmeter to check the control cable from pin to pin POWER UNIT END GUN END 1 2 3 4 5 6 7 8 1 J1 1 J1 2 J1 3 J1 4 J1 5 J1 6 J1 7 J1 8 J2 3 J2 1 J2 2 BLANK N C COMMON VDC FDBK BLANK N C GND...

Страница 19: ...ostatic voltage and ground the spray gun electrode before performing the following tasks Failure to observe this warning could result in a severe shock Nozzle Replacement 1 See Figure 17 Remove the re...

Страница 20: ...gure 20 Disconnecting Powder Tubing 5 Remove the spray gun from the gun mount and move it to a clean work area 6 See Figure 21 Remove the two screws 22 with a 2 5 mm hex wrench then unscrew the lock n...

Страница 21: ...or you will strip the plastic threads on the powder tubing channel 6 Install the two socket head screws 22 in the heat sink and tighten them securely 7 Perform the Multiplier and Resistor Resistance...

Страница 22: ...sure the thermally conductive pad 24B and nylon shoulder washer 24A are intact If not install a new heat sink bracket kit which includes a new bracket 24C pad and washer Multiplier Installation 1 See...

Страница 23: ...lier 1 12B 1105516 S KIT electrode Prodigy robot 13 288552 S POWER SUPPLY 95 kV negative 1 14 972399 S CONNECTOR male w hex 6 mm tube x 1 8 in unithread 2 15 1047510 S GASKET heatsink 1 16 1105431 S H...

Страница 24: ...Prodigyr Robot Gun 20 Part 1105518 02 E 2014 Nordson Corporation 1 2 4 7 6 5 8 12A 13 14 15 16 14 19 20 21 22 23 27 25 24 24 26 25 17 18 3 9A 10 11 9C 9B 12B Figure 27 Spray Gun Parts...

Страница 25: ...6 CABLE Prodigy auto 16 meter 302112 POWER SUPPLY 95 kV positive 245733 APPLICATOR dielectric grease A 161411 PLUG shorting IPS B NOTE A Carton of 12 3 cc dielectric grease applicators B Use for testi...

Страница 26: ...62166 KIT nozzle 100 degree conical 6 8 inches 152 230 mm General use on manual or automatic guns B 1062161 S NOZZLE 100 degree conical shell C 1073819 KIT nozzle conical 40 degree conical 2 4 inches...

Страница 27: ...n 1 2 1047537 ELECTRODE ring 1 3 940126 O RING silicone 0 375 x 0 50 x 0 063 in 1 4 940163 O RING silicone 0 625 x 0 75 x 0 063 in 1 5 1073625 INSERT metric conical flat nozzles 1 6 1073624 CONE porou...

Страница 28: ...S NOZZLE shell with electrode flat spray Prodigy 140 degree C 1073911 KIT nozzle flat spray Prodigy 180 degree 13 15 inches 330 381 mm Large flat surfaces A 1077393 S NOZZLE shell with electrode flat...

Страница 29: ...cone 0 875 x 1 00 x 0 063 in 1 2 1047537 S ELECTRODE ring 1 3 940126 S O RING silicone 0 375 x 0 50 x 0 063 in 1 4 940163 S O RING silicone 0 625 x 0 75 x 0 063 in 1 5 1073625 S INSERT metric conical...

Страница 30: ...Prodigyr Robot Gun 26 Part 1105518 02 E 2014 Nordson Corporation...

Страница 31: ...EN61000 6 3 2007 FM7260 1996 EN60204 1 2006 EN50050 2006 EN61000 6 2 2005 EN50177 2009 EN55011 2009 Principles This product has been manufactured according to good engineering practice The product sp...

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