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Trilogy

r

 Air-Assisted Airless LT Manual Spray Gun

12

Part 1601052-03

E

 2016 Nordson Corporation

Corrective Action

Possible Cause

Problem

4. Spray gun leaks paint from

packing gland

Needle cup seals worn.

Replace cup seals and O-rings

(33, 34).

Packing gland not tightened

enough.

Tighten packing gland (29).

5. Spray gun is leaking air

Air valve spring weak

Replace spring (36).

Air valve seal worn

Replace seal (39).

Air valve defective

Replace valve (37).

Repair 

Preparation 

WARNING: 

 High Pressure Hazard! Always stop the pump and relieve

system fluid pressure before attempting to repair the spray gun.  Failure to

observe this warning could result in severe personal injury or even death.

1. Supply solvent to the delivery pump and flush the spray gun.
2. Stop the pump and relieve the fluid pressure.  Disconnect the fluid hose.
3. Shut off the air supply and relieve the air pressure.  Disconnect the air

hose.

Air Cap and Nozzle Replacement 

1. See Figure 4.  Remove the air cap retainer, air cap, and nozzle (1, 2, 3).
2. Push the nozzle (3) out of the air cap (2).
3. Remove the seal (3a) from the nozzle.
4. Immerse the nozzle in solvent or waterborne cleaning solution.  If

necessary, use an ultrasonic cleaner to clean the nozzle.  Use only tools

designed for nozzle cleaning to clean the nozzle orifice.  Contact your

Nordson representative for nozzle cleaning kits.

5. Install the seal on the cleaned nozzle.
6. Install a new or clean nozzle in the air cap.
7. Install the air cap on the gun.  Adjust the air cap orientation and hold it

while tightening the air cap retainer.

Needle Replacement 

1. See Figure 4.  Unscrew and remove the spring cap, spring, and washers

(23, 24, 25, 26).

2. Loosen the needle packing gland (29).
3. Pull the needle assembly (27, 28, 32) out of the gun.
4. Install a new needle assembly in the gun, then screw the spring cap

back into the gun and tighten securely.

5. Tighten the needle packing gland.  If paint leaks from the packing gland

when the gun is put back into service, tighten the packing gland further.

Содержание 1601051-02

Страница 1: ...16 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This d...

Страница 2: ...cement 13 Air Valve Seal Replacement 13 Nozzle Seal Ring Replacement 13 Parts 14 Nozzles 16 Contact Us Nordson Corporation welcomes requests for information comments and inquiries about its products G...

Страница 3: ...Change Record i Part 1601052 03 E 2016 Nordson Corporation Change Record Revision Date Change 02 12 15 Updated part number 1601143 03 02 16 Removed obsolete part numbers...

Страница 4: ...Change Record ii Part 1601052 03 E 2016 Nordson Corporation...

Страница 5: ...rform their assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways...

Страница 6: ...ent immediately Do not restart the equipment until the problem has been identified and corrected S Obtain and read Safety Data Sheets SDS for all materials used Follow the manufacturer s instructions...

Страница 7: ...n microflora residing in the paint or gun which are blasted into the wound If the injected paint contains acrylic latex and titanium dioxide that damage the tissue s resistance to infection bacterial...

Страница 8: ...tive for parts information and advice Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components Under pressure these...

Страница 9: ...tion Depends on nozzle size and pump pressure Nozzle Size 0 23 mm Air Pressure 2 bar 29 psi Material Pressure 100 bar 1 450 psi Viscosity 45 sec in 4 mm DIN Becher Material Flow Rate about 0 26 l m Ro...

Страница 10: ...stem presses S DIN EN ISO 3741 Noise formation S ISO 7731 Noise protection regulations S DIN EN 1953 1998 12 Spraying apparatus for coating materials Safety requirements S DIN EN 13463 1 Non electric...

Страница 11: ...AAA LT Figure 1 Spray Gun Components 1 Atomizing air regulator 2 Fan pattern regulator 3 Trigger spring cap 4 Trigger lock 5 Trigger 6 Air hose connection 7 Fluid hose connection 8 Fluid filter 9 Air...

Страница 12: ...to lock the trigger 4 Loosen the air cap retainer 5 Rotate the air cap to the desired position hold it in position then tighten the retainer securely The nozzle rotates with the air cap Air Cap Horns...

Страница 13: ...id flow from the gun To change the pre air flow use this procedure 1 Flush the spray gun with a solvent compatible with the paint used then stop the pump and relieve the fluid pressure 2 Unscrew the s...

Страница 14: ...front Clean the nozzle and air cap with a soft bristle brush and a compatible solvent or waterborne cleaning solution NOTE Use only tools designed for nozzle cleaning to clean the nozzle orifice Conta...

Страница 15: ...eaning on page 10 Paint viscosity too high Thin out the paint to the proper viscosity Fluid pressure too low Increase fluid pressure 2 Irregular fan pattern Nozzle clogged Replace the nozzle Filter cl...

Страница 16: ...ose Air Cap and Nozzle Replacement 1 See Figure 4 Remove the air cap retainer air cap and nozzle 1 2 3 2 Push the nozzle 3 out of the air cap 2 3 Remove the seal 3a from the nozzle 4 Immerse the nozzl...

Страница 17: ...ing gland and thread it onto the atomizing chamber Tighten the nut securely 9 Install the trigger on the gun 10 Install the needle assembly into the gun as described in Needle Replacement Air Valve Se...

Страница 18: ...5 6 7 21 20 19 18 16 17 41 42 33 43 40 39 38 37 36 35 8 11 10 9 12 13 14 15 22 32 31 33 34 30 29 28 27 26 25 24 23 44 45 Figure 4 Trilogy AAA LT Spray Gun Parts Item Part Description Quantity Note 1...

Страница 19: ...Trilogy NES 1 27 1601005 S Extension needle AAA Trilogy NES 1 28 1601004 S Carrier needle AAA Trilogy NES 1 29 1601003 S Gland packing AAA Trilogy NES 1 30 1601002 S Collar gland AAA Trilogy NES 1 31...

Страница 20: ...600889 Nozzle 0 23 mm 50 degree AAA LT Trilogy A 1600890 Nozzle 0 28 mm 40 degree AAA LT Trilogy A 1600891 Nozzle 0 28 mm 50 degree AAA LT Trilogy A 1600892 Nozzle 0 38 mm 50 degree AAA LT Trilogy A 1...

Страница 21: ...Trilogyr Air Assisted Airless LT Manual Spray Gun 17 Part 1601052 03 E 2016 Nordson Corporation NOTES...

Страница 22: ...Trilogyr Air Assisted Airless LT Manual Spray Gun 18 Part 1601052 03 E 2016 Nordson Corporation...

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