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CONTENTS

Part Numbers Covered By This Manual

Safety

General Safety Rules

Projectile Hazards

Entanglement Hazards

Operating Hazards

Repetitive Motions Hazards

Accessory Hazards

Workplace Hazards

Dust and Fume Hazards

Noise Hazards

Vibration Hazards

Additional Safety Instructions for Pneumatic Power Tools

PTS Specific Safety Instructions

Markings on Tool

Introduction

Parts Included

Explanation of Data Label

Accessories

Features and Functions

Set Up Instructions

1. Connecting Air Supply

2. Air Lubrication

3. Torque Reaction

4. Clockwise/Counter Clockwise Operation

5. Setting Torque to Tighten Fastener

Operating Instructions

Tightening

Releasing

Dual Trigger Tools

Maintenance

Air Lubrication

Gearbox

Silencers

Drive Square

Calibration

Cleaning

Disposal

Specifications

Declaration of Conformity

Trouble Shooting

Glossary of Terms

Содержание PneuTorque PTS-52-500

Страница 1: ...OPERATOR S MANUAL PNEUTORQUE PTS Part Number 34438 Issue 2 Original Instructions English ...

Страница 2: ......

Страница 3: ...Markings on Tool 6 Introduction 7 Parts Included 7 Explanation of Data Label 7 Accessories 8 Features and Functions 10 Set Up Instructions 11 1 Connecting Air Supply 11 2 Air Lubrication 12 3 Torque Reaction 12 4 Clockwise Counter Clockwise Operation 15 5 Setting Torque to Tighten Fastener 15 Operating Instructions 16 Tightening 16 Releasing 17 Dual Trigger Tools 18 Maintenance 19 Air Lubrication ...

Страница 4: ...000 Bi directional 4000 N m 180247 B12 PTS 92 4000 Bi directional 4000 N m 180248 B12 PTS 119 6000 Bi directional 6000 N m NOTE The main PTS models are listed above Other PTS stall tools with minor variances are also covered Description of Options Part Number Option Description 06 A F drive square drive 08 1 A F drive square drive 12 1 A F drive square drive DTM Dual Trigger Model Option Descripti...

Страница 5: ...tiles Always wear impact resistant eye protection during the operation of the assembly power tool for threaded fasteners The grade of protection required should be assessed for each use Ensure that the workpiece is securely fixed Entanglement Hazards Entanglement hazards can result in choking scalping and or lacerations if loose clothing personal jewellery neckware hair or gloves are not kept away...

Страница 6: ...ries and consumables Workplace Hazards Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by the use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards such as electricity or other utility lines can exist The assembly power tool for threaded fasteners is not intended ...

Страница 7: ...ssembly power tool for threaded fasteners tell your employer and consult a physician Operate and maintain the assembly power tool for threaded fasteners as recommended in the instruction handbook to prevent an unnecessary increase in vibration levels Do not use worn or ill fitting sockets or extensions as this is likely to cause an increase in vibration Select maintain and replace the consumable t...

Страница 8: ...ks that can be present as a result of each use This Operator s Manual contains sufficient information for the end user to be able to perform an initial risk assessment Unexpected direction of drive square movement can cause a hazardous situation Isolate the tool from all energy sources before changing or adjusting the drive square or socket Markings on Tool Pictograms on Tool Meaning Read and unde...

Страница 9: ...12 mm Impact or high quality sockets Reaction bar Parts Included Description Model PTS 52 PTS 72 PTS 80 PTS 92 PTS 119 Visual Difference Splined Reaction 18646 19289 19289 19291 19293 Reaction Bar Retaining Circlip 26588 26486 26486 26486 26482 Air Coupling Socket for Hose 28933 28933 28933 28933 28933 Operator s Manual language USB drive 34438 34438 34438 34438 34438 Explanation of Data Label A N...

Страница 10: ...352 60 18959 25352 80 Reaction Bar NOTE 1 18298 18298 TBC Reaction Adaptor NOTE 1 18558 18290 TBC Single Sided Reaction Plate 18576 18292 TBC 18979 16687 Double Sided Reaction Plate 18590 18293 TBC 18980 18981 Dual Trigger Module 19286 19286 19286 19286 19286 6 Blade Nose Extension 18601 006 1 19007 006 TBC 9 Blade Nose Extension 18601 009 1 19007 009 TBC 12 Blade Nose Extension 18601 012 1 19007 ...

Страница 11: ...12 TBC 1 19047 012 9 Nose Extension for Truck Bus Wheels 19087 009 1 19089 009 TBC 12 Nose Extension for Truck Bus Wheels 19087 012 1 19089 012 TBC Lifting Handle 19363 19363 19363 19363 Lightweight aluminium Reaction 18494 TBC 18936 18961 NOTE 1 Requires both the Reaction Bar and Reaction Adaptor to be used together ...

Страница 12: ...ration for rapid rundown Up to 60 faster than PT 72 model Easily accessible switch for forward and reverse operation Enabling the user to drive fasteners in both clockwise or counter clockwise directions facilitating the tightening or loosening of bolts The splined reaction provides fast and safe fitment of alternative reactions Replaceable square drive designed to shear avoiding internal damage t...

Страница 13: ...ondition and free from dirt water Connect the tool air inlet hose A Figure 1 to the outlet side of the lubro control unit B Figure 1 not supplied observing air flow direction arrows TIP Fit the coupling socket to air hose To connect push couplings together To disconnect pull back lock on socket coupling Connect the inlet side of the lubro control unit B Figure 1 to the air supply C Figure 1 using ...

Страница 14: ...ails 3 Torque Reaction The splined reaction ensures large reaction forces are contained within the transmission system a small fraction of reaction torque is also passed back to the user this provides useful operator feedback as torque levels increase Several reaction bar styles are available Fit reaction bar as detailed below Reaction Bar Type Image Fitting Instructions Cranked steel reaction bar...

Страница 15: ...OUTSIDE THE SHADED AREA EXCESSIVE LOADS MAY BE PLACED ON THE TOOL LEADING TO POTENTIAL OPERATOR INJURY AND DAMAGE TO THE TOOL If an extra long socket is used it may move the reaction bar outside the safe reaction window as seen in Figure 4 The standard reaction bar may need to be extended to ensure it remains within the shaded area For alternative reaction bars see ACCESSORIES list WARNING IF MODI...

Страница 16: ...imensions mm SQ L A B W PTS 52 59 131 71 35 PTS 72 69 74 167 114 29 1 PTS 80 74 167 114 29 1 PTS 92 69 175 115 29 1 1 PTS 119 90 210 150 35 1 Torque Reaction Clockwise Counter Clockwise FIGURE 6 a FIGURE 6 b WARNING ALWAYS KEEP HANDS CLEAR OF THE REACTION BAR WHEN THE TOOL IS IN USE OR SERIOUS INJURY MAY RESULT ...

Страница 17: ...ired to produce the correct torque output Set the torque output as follows 1 Use the setting data supplied to find the air pressure to achieve the required torque 2 With the tool running adjust the Lubro Control Unit not included until the correct air pressure is shown on the gauge IMPORTANT THE TOOL MUST BE FREE RUNNING WHILE ADJUSTING THE AIR PRESSURE TO GIVE THE CORRECT SETTING IMPORTANT CHECK ...

Страница 18: ...e handle The exhaust barrel can rotate to allow the operator to direct the flow of air away from them 2 Ensure the Clockwise Counter clockwise selector is correctly set 3 Rotate the handle into a convenient position relative to the reaction bar Fit the tool onto the fastener to be tightened with the reaction bar adjacent to the reaction point See Figure 8 4 Adopt a suitable posture to counteract n...

Страница 19: ...to the reaction point See Figure 9 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the trigger partially to bring the reaction bar into contact with the reaction point 6 Fully press trigger and keep fully pressed until threaded fastener releases TIP If unable to release the fastener increase the air pressure to the tool Do not exc...

Страница 20: ...IF A TOOL IS PURCHASED WITH A DTM FITTED AS A DTM TOOL AND THE USER WANTS TO REMOVE THE MODULE AND USE THE TOOL WITHOUT IT A NEW CALIBRATION IS REQUIRED IN THIS SCENARIO CONTACT NORBAR OR YOUR NORBAR DISTRIBUTOR With the DTM fitted the tool will not operate unless both the trigger on the DTM and the tool trigger are pressed simultaneously As with the tool trigger the DTM trigger must be fully pres...

Страница 21: ... rate 5 Ensure the Lubro Control Unit is regularly maintained see product manual 6 Maintain the correct torque reaction 7 In the event that lubrication fails and or contaminated air e g water enters the tool it is strongly recommended that the tool is free run on a clean dry and lubricated air supply for several minutes 8 Prior to long periods of storage it is strongly recommended that the tool is...

Страница 22: ...cement 19326 TIP Change handle silencer with tool upside down as shown in Figure 13 This method avoids the spring and valve falling out of the handle 1 Remove dowel pin A part number 26321 2 Remove exhaust barrel sub assembly B part number 19316 and the air inlet tube C part number 19210 3 Pull the silencer D part number 19326 from the handle Pliers may help removal 4 Unscrew the silencer D part n...

Страница 23: ...B from the handle 3 Remove 2 x silencers C part number 19324 from the front plate push out from the front 4 Insert new silencers C part number 19324 into the front plate Ensure they are fully inserted and sit level with or below the surface 5 Reassemble the gearbox front plate B to the handle taking care to align the holes with corresponding dowels 6 Fit 5 x M4 Screw into front plate and tighten b...

Страница 24: ...crew and tighten between 4 N m to 5 N m for PTS 52 or 8 N m to 9 N m for PTS 72 92 80 119 6 Connect air supply TIP If the drive square fails continually then seek advice from Norbar or a Norbar approved distributor Calibration To maintain the PneuTorque accuracy it is recommended the tool is recalibrated every 10 000 cycles or annually whichever comes first Contact Norbar or a Norbar distributor f...

Страница 25: ... rev min 180247 B12 PTS 92 4000 1 800 N m 590 lbf ft 4000 N m 2950 lbf ft 5 3 rev min 180248 B12 PTS 119 6000 1 1200 N m 885 lbf ft 6000 N m 4425 lbf ft 2 6 rev min Part Number Model Dimensions mm Tool Weight Without Reaction kg Reaction Weight kg A B ØC D E F G 180241 B06 PTS 52 500 263 59 Ø52 131 287 256 69 4 2 0 85 180242 B06 PTS 52 800 263 59 Ø52 131 287 256 69 4 2 0 85 180243 B06 PTS 72 1000 ...

Страница 26: ...with uncertainty K 0 115 m s Sound Pressure Level The sound pressure level is 77 dB A uncertainty K 3dB measured in accordance with BS EN ISO 11148 6 For the PTS 92 4000Nm this sound pressure level is 79 dB A uncertainty K 3dB measured in accordance with BS EN ISO 11148 6 Environment Store in a clean dry environment Machinery Directive In conformance with BS EN ISO 11148 6 2012 Hand held non elect...

Страница 27: ...25 ...

Страница 28: ...ng data Graph and or table supplied with all stall tools to show the air pressure setting to produce required torque Bi directional Tool capable of Clockwise and Counter clockwise square rotation Calibration Device Torque measurement system to display peak torque using a joint simulator or test fastener Fastener Bolt or stud to be tightened Lubro Control Unit Unit to provide filtering and lubricat...

Страница 29: ...27 NOTES ...

Страница 30: ...7 2279 Email inquiry norbar us NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841 1371 Email enquires norbar sg NORBAR TORQUE TOOLS SHANGHAI LTD 7 F Building 91 No 1122 Qinzhou North Road Xuhui District Shanghai CHINA 201103 Tel 86 21 6145 0368 Email sales norbar com cn NORBAR TORQUE TOOLS INDIA PVT LTD Plot No A 168 Khairne Industrial Area Thane Be...

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