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PARTS LIST

Concorde

HP Plus (01–00)

MAIN CHASSIS GROUP

REF

PART #

DESCRIPTION

QTY.

608412

CHASSIS (GREEN)

231023.BK

PANEL, REAR

120649

DECAL, "WARNING" (NOT SHOWN)

240204

KNOB

140831

SCREW, 6-32x5/8

230696.BK

BRACKET, DRAIN HOSE

160231

TUBING, 1/8ID CLR VYL (4.6 FT)

120243

DECAL, GALLON MARKER (NOT SHOWN)

140553

SCREW, 1/4-20

140000

WASHER, FLAT 1/4

140016

WASHER, LOCK 1/4

140440

HINGE, SOLUTION TANK

600437

SWITCH, LIMIT

200301012

WASHER, FLAT

140539

NUT, KEP 6-32

140852

SCREW, SHT MTL #12 X 3/4

231040.BK

PLATE, PLUG MOUNT

200070266

SCREW, PAN HD M03 X 16MM

579211

NUT, LOCK M03

140829

SCREW, 6-32 x 1

130155

CONNECTOR, GRAY 50A

140026

WASHER, FLAT

130367

CABLE, BATTERY 15" BLK 6 GA

600394

BATTERY, 12V, 215AH

103026

WHEEL, BUMPER

140008

WASHER, FLAT

230246.BK

BRACKET, BUMPER WHEEL (LEFT)

230247.BK

BRACKET, BUMPER WHEEL (RIGHT)

140562

SCREW, 1/2 X 6 1/2

140563

BOLT, LAG 5/16 X 1

230832

ELBOW, 90

1 1/4H X 1 1/4M

REF

PART #

DESCRIPTION

QTY.

230833

ADAPTER, PVC 1 1/4F X 1 1/2M

603094

INLET FLANGE, W/FLATS

140307

CLAMP, 1 9/16

160415

HOSE DRAIN

∇

701061

ASM, PLUG

230831

KNOB, DRAIN HOSE

230882

STRAP, PLUG

140056

WASHER, FENDER

140955

PLUG, DRAIN HOSE

140921

SLEEVE, DRAIN HOSE

140072

CLAMP, EAR 1-9/16"

140025

WASHER, FLAT

140823

SCREW, 10-24 X 5/8

230109.BK

BRACKET, HOSE SUPPORT

140552

NUT, NYLOC

140201

SCREW, 3/8-16 X 3/4

103002

CASTER, 4" SWIVEL

130755

BREAKER, CIRCUIT SWITCH 10 AMP

130739

BREAKER, CIRCUIT MASTER 60 AMP

130737

BREAKER, CIRCUIT BRUSH 10 AMP

140887

SCREW, 10-24X3/8

231058.BK

PLATE, CIRCUIT

120245

DECAL, CIRCUIT BREAKER (NOT SHOWN)

600969

CABLE, RED

600970

CABLE, BLACK

100709

BOX, BATTERY

469760868

CHARGER, BATTERY (120V)

600599

CHARGER, BATTERY (230V)

140539

NUT, KEP

∇

ASSEMBLY

INCLUDED IN ASSEMBLY

Содержание Concorde Plus

Страница 1: ...ncorde HP Plus Model No 608349 608935 Pac 609256 Can Pac Operator and Parts Manual 608416 Rev 00 01 00 CUSTOMER SERVICE 1 800 365 6625 FAX 1 800 678 4240 OUTSIDE U S 1 616 786 2330 NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U S A ...

Страница 2: ...y Specifications and parts are subject to change without notice TABLE OF CONTENTS SAFETY PRECAUTIONS 3 MACHINE COMPONENTS 4 MACHINE PANEL SYMBOLS 4 MACHINE INSTALLATION 5 UNCRATING MACHINE 5 INSTALLING BATTERIES 6 MACHINE SETUP 6 FILLING SOLUTION TANK 6 MACHINE OPERATION 6 PRE OPERATION CHECKS 6 TRANSPORTING MACHINE 6 CLEANING WITH MACHINE 7 WHILE OPERATING MACHINE 8 CIRCUIT BREAKER CONSOLE 9 ADJU...

Страница 3: ...vices are in place and operate properly 3 When using machine Go slow on inclines and slippery surfaces Use care when reversing machine Report machine damage or faulty operation immediately Follow mixing and handling instructions on chemical containers 4 Before leaving or servicing machine Stop on level surface Turn off machine Pull out main circuit breaker button 5 When servicing machine Avoid mov...

Страница 4: ...ent Knobs 15 Drain Hose 16 Floor Tool Accessory Bleeder Hose Coupler 17 Solution Tank Fill Port 18 Inline Strainer Filter 19 Wall Roller Bumper 20 Vacuum Pickup Head 21 Recovery Tank Dome 22 Rotating Brush 23 Safety Wheels 24 Battery Compartment Hood 25 Recovery Tank 26 Solution Tank Gallon Marker 27 Solution Tank 28 Standpipe Screen CONTROL PANEL SYMBOLS Main Power Vacuum Brush Pressure Meter Tra...

Страница 5: ...ll occur Use a hoist or ramp INSTALLING BATTERIES WARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep battery compartment open when charging FOR SAFETY When servicing machine wear protective gloves when handling batteries or battery cables Avoid contact with battery acid Battery Specifications Three 12 volt 215 Ah deep cycle batteries Consult with ...

Страница 6: ... machine follow mixing and handling instructions on chemical containers WARNING Flammable materials can cause an explosion or fire Do not use flammable materials in tank s ATTENTION Use only recommended cleaning chemicals DO NOT use substitutes Consult an authorized distributor to assist you with the recommended cleaning chemicals MACHINE OPERATION FOR SAFETY Do not operate machine unless operator...

Страница 7: ...NTION For first time users operate at a slower speed until maneuvering becomes easy 6 To transport machine in reverse simply pull reverse drive trigger Figure 8 FIG 8 7 To stop machine release control grips and turn off machine CLEANING WITH MACHINE 1 Lower brush lift lever and engage lock block Figure 9 FIG 9 2 Activate main power pump and vacuum switches 3 Press drive switch towards clean mode s...

Страница 8: ... should read center of green zone Figure 13 If brush height adjustment is required see ADJUSTING BRUSH HEIGHT FIG 13 7 To operate machine in reverse raise brush lever and pull reverse drive trigger Figure 14 FIG 14 8 To stop cleaning release control grips Raise brush lever and turn off machine 9 After cleaning carpet allow 3 to 4 hours for carpet to dry Use air movers to reduce drying time WHILE O...

Страница 9: ...pped with 3 resetable circuit breakers to protect machine from damage labeled as brush main and drive They stop current flow when circuit overload occurs Once a circuit breaker has tripped determine problem let motor cool down and manually reset breaker by pressing circuit breaker button The vacuum motors are thermally protected and will automatically shut off when an overload occurs The main and ...

Страница 10: ...rea and work backwards toward machine 9 Place floor tool so bottom of stainless shoes are parallel to floor Squeeze trigger and apply downward pressure on floor tool head and slowly pull tool backwards using both hands Release trigger 152 mm 6 in from end of stroke Figure 20 FIG 20 10 Push floor tool forward over same path with trigger released when returning for next stroke Continue this pull and...

Страница 11: ...pplied with machine Use a battery charger with the following specifications to prevent battery damage CHARGER SPECIFICATIONS OUTPUT VOLTAGE 36 VOLTS OUTPUT CURRENT 25 AMPS AUTOMATIC SHUT OFF CIRCUIT FOR LEAD ACID DEEP CYCLE BATTERY CHARGING NOTE Recharge batteries ONLY after a total of 30 minutes or more This will prolong battery life Never leave batteries discharged for lengthy periods WARNING Ba...

Страница 12: ... can result Keep sparks and open flame away Keep battery compartment open when charging 8 When disconnecting charger always unplug charger from wall outlet first 9 After charging recheck battery fluid level If needed add distilled water to bring level of fluid to bottom of sight tubes Be certain to replace cell caps securely and to wipe off the top of batteries with a clean cloth 10 Replace batter...

Страница 13: ...breaker button 8 Remove and clean solution tank fill port strainer WEEKLY MAINTENANCE Every 20 Hours of Use 1 Remove and rinse inline strainer filter located under machine at rear See SOLUTION FILTER MAINTENANCE 2 Check fluid level in battery cells See BATTERY MAINTENANCE 3 Clean battery tops to prevent corrosion 4 Check for loose or corroded battery cables 5 Remove and clean spray tips See SPRAY ...

Страница 14: ...om center If chain flexes more than 12 7mm 0 50 in chain should be tightened FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and pull out main circuit breaker button To Tighten Chain 1 Pull out main circuit breaker button to shut off power to machine Figure 29 FIG 29 2 Loosen 4 motor mount bolts do not remove bolts Figure 30 4 Motor Mount Bolts Tension Bolt FI...

Страница 15: ...motor 4 Activate main power and pump switches 5 Press drive switch towards clean mode symbol 6 Rotate control grips completely forward and hold for 2 to 3 minutes 7 Turn main power off and let machine sit overnight to allow acetic acid to break down alkaline buildup 8 Next day over a floor drain disperse remaining solution 9 Fill solution tank with 11 3 L 3 gal of clean water and operate machine t...

Страница 16: ...r spray pattern and water flow through tips 5 Replace spray tips in spray bar and keep on hand for spare NOTE If spray tips are damaged replace spray tips Be certain to use same spray tip size and type Improper spray tips will affect cleaning performance TRANSPORTING MACHINE When transporting machine by use of trailer or truck be certain to follow tie down procedures below FOR SAFETY When using ma...

Страница 17: ...ry is poor Vacuum pickup heads are not sealed to carpet Lock vacuum head lift lever under lock block Carpet fibers are restricting air flow through vacuum shoes or standpipe screen Remove lint from vacuum shoes use a coat hanger or from standpipe screen in recovery tank Vacuum hose s disconnected from vac uum shoes or recovery dome Connect hoses or call for service Drain hose plug is not fully ins...

Страница 18: ...it board or connection Contact Service Center Faulty solenoid Contact Service Center Worn carbon brushes Contact Service Center Faulty potentiometer or speed control board Contact Service Center Batteries will not take a charge Charger plug not connected correctly Connect plug correctly charge Low battery fluid level See Battery Maintenance Section Charge cycle not completed Let charge until fully...

Страница 19: ...urs SOLUTION TANK CAPACITY 121L 32 Gal INTERIM CLEANING RATE 1115 m2 12 000 sq ft per hour RESTORATIVE CLEANING RATE 557 m2 6 000 sq ft per hour TRANSPORT MODE SPEED VARIABLE CLEANING PATH WIDTH 610 mm 24 in DRIVE MOTOR 75 h p 0 1200 rpm 36V 17A BRUSH MOTOR 5 h p 1200 rpm 36V 13A VACUUM MOTOR 2 9 h p 3 stage 5 7 36V 18 75A 612W 152cfm SOLUTION PUMP 100psi 36V SEALED WATER LIFT 3680 mm 145 in DECIB...

Страница 20: ...PARTS LIST Concorde HP Plus 09 98 20 UPPER HOUSING GROUP 1 2 6 3 4 5 11 10 9 12 13 14 15 15 17 16 7 4 21 29 28 26 27 26 23 24 22 21 24 30 32 31 33 31 20 19 18 24 30 19 25 24 25 24 24 30 8 6a ...

Страница 21: ...TOOL 16 2 17 608414 COVER HOOD GREEN 1 REF PART DESCRIPTION QTY 18 611071000 MOTOR VAC 5 7 35TG 36V W SNOUT 1 190162 BRUSH CARBON 2 19 0174 10 SEAT NEOPRENE MOTOR 2 20 230957 PLATE VAC MOUNT 1 21 140238 STUD FULL THRD 1 4 20 X 5 6 22 140208 SCREW 1 4 20 X 1 2 23 101807 PLATE CONNECTOR 1 24 140000 WASHER FLAT 1 4 12 25 140524 NUT KEP 1 4 20 2 26 140308 CLAMP HOSE 1 5 16 2 1 4 2 27 160631 HOSE 1 1 2...

Страница 22: ...IST Concorde HP Plus 03 96 22 MAIN CHASSIS GROUP 4 32 23 9 5 2 3 1 6 7 8 9 10 49 50 48 47 46 45 38 39 37 36 35 34 33 42 41 43 31 30 29 28 54 25 24 26 27 40 44 14 15 19 11 12 17 13 20 18 16 52 51 53 22 21 21 55 ...

Страница 23: ...R WHEEL LEFT 1 230247 BK BRACKET BUMPER WHEEL RIGHT 1 26 140562 SCREW 1 2 X 6 1 2 2 27 140563 BOLT LAG 5 16 X 1 4 28 230832 ELBOW 90 1 1 4H X 1 1 4M 1 REF PART DESCRIPTION QTY 29 230833 ADAPTER PVC 1 1 4F X 1 1 2M 1 30 603094 INLET FLANGE W FLATS 1 31 140307 CLAMP 1 9 16 1 32 160415 HOSE DRAIN 1 33 701061 ASM PLUG 1 34 230831 KNOB DRAIN HOSE 1 35 230882 STRAP PLUG 1 36 140056 WASHER FENDER 1 37 14...

Страница 24: ...PARTS LIST Concorde HP Plus 01 00 24 CONTROL CONSOLE GROUP 10 21 12 15 14 20 13 6 8 7 25 23 1 11 2 3 9 22 18 19 17 16 5 24 18 4 ...

Страница 25: ... SCREW 6 32X3 8 4 9 130775 POTENTIOMETER LOCKABLE 4 10 130776 POTENTIOMETER 1 11 606550 KNOB SPEED CONTROL 3 12 601108 SWITCH TOGGLE 1 13 130753 BOOT SWITCH 1 REF PART DESCRIPTION QTY 14 601001 TUBE HANDLE 1 15 200823 GRIP HANDLE 2 16 601127 BRACKET SWITCH 1 17 140885 SCREW 1 4 20X1 2 2 18 140019 WASHER EXT LOCK TOOTH 6 2 19 140830 SCREW 6 32X1 3 4 2 20 601104 SCREW 5 16 18X3 HXHDCP 1 21 130729 SW...

Страница 26: ...PARTS LIST Concorde HP Plus 03 96 26 DRIVE GROUP 4 3 1 27 37 4 3 2 4 3 1 28 29 30 28 29 30 33 36 31 32 35 34 26 25 6 5 7 8 8 7 10 11 9 12 13 14 15 16 17 18 11 21 20 19 17 23 22 24 ...

Страница 27: ...6 220120 BK RETAINER WHEEL BEARING 1 17 140124 BEARING WHEEL 2 18 103027 WHEEL DRIVE 10 X 4 1 19 240017 SPROCKET WHEEL DRIVE 1 REF PART DESCRIPTION QTY 20 140015 WASHER LOCK 5 1 6 6 21 140219 SCREW 5 16 18 x 1 6 22 140202 SCREW 3 8 16 X 1 4 23 140311 BK BRACKET WHEEL ASM 2 24 230205 SHAFT DRIVE WHEEL 1 25 140525 NUT 3 8 16 4 26 140017 WASHER LOCK 3 8 4 27 130443 MOTOR DRIVE 1 190153 CARBON BRUSH 4...

Страница 28: ...16 17 18 21 5 15 5 16 4 5 2 3 1 14 13 12 10 11 10 10 9 8 7 5 6 61 62 60 63 64 65 64 67 59 58 57 56 55 57 35 37 36 30 34 33 31 32 27 5 26 23 9 24 25 43 39 40 27 5 28 46 44 41 42 47 45 38 48 49 50 51 52 B B C C A A TO SPRAY BAR 6 2 3 28 5 66 21 5 22 29 54 53 68 68 69 69 ...

Страница 29: ...046 VALVE SOLENOID 36V 1 30 600998 BRACKET SOLENOID 1 31 140023 WASHER 2 32 140801 SCREW 2 33 140837 SCREW 2 34 140018 WASHER INT LOCK 10 4 35 230978 PLATE DIVIDER 1 REF PART DESCRIPTION QTY 36 140887 SCREW 10 24 X 3 8 4 37 140018 WASHER INT LOCK 10 4 38 231029 BK PLATE CONTROL 1 39 140223 SCREW 5 16 18 X 3 4 5 40 140015 WASHER SPLIT LOCK 5 16 4 41 600975 BRACKET REV SWITCH 1 42 140546 NUT 1 43 14...

Страница 30: ...96 30 BRUSH HEAD GROUP 34 1 2 3 4 53 52 51 7 8 9 10 11 6 5 41 58 57 38 40 12 50 48 49 47 46 45 44 58 41 57 38 40 37 54 30 31 32 33 24 35 34 36 49 29 27 28 26 35 36 49 39 23 24 25 18 13 14 15 16 17 19 20 22 22 56 20 19 55 21 42 43 59 ...

Страница 31: ...40015 WASHER SPLIT LOCK 5 16 4 28 140221 SCREW 5 16 18 X 1 1 4 4 29 230206 SHAFT BRUSH 1 30 140869 SCREW 10 24 X 1 3 4 2 REF PART DESCRIPTION QTY 31 140011 WASHER FLAT 3 16 4 32 140917 SPACER NYLON 194 X 5 16 X 1 1 2 2 33 140553 SCREW 1 4 20 X 1 2 4 34 240014 ADAPTER BRUSH MOUNT 2 35 140123 BEARING BRUSH 2 36 240015 CAP BEARING 2 37 240126 BELT BRUSH DRIVE 1 38 140016 WASHER LOCK 1 4 4 39 240013 S...

Страница 32: ...N QTY 1 190129 KIT PRESSURE SWITCH 1 190172 KIT PRESSURE SWITCH VITON 1 190134 KIT DIAPHRAGM ONLY 1 2 190128 KIT UPPER PUMP HOUSING 1 190124 KIT CHECK VALVE ONLY 1 REF PART DESCRIPTION QTY 3 190171 KIT VALVE VITON 1 4 190131 KIT SERVICE 1 5 190130 KIT LOWER PUMP HOUSING 1 6 601142 PUMP 100 PSI 36V 1 ...

Страница 33: ...3 150516 HOSE BARB 1 4M X 3 8H 1 4 150913 COUPLER QUICK FEMALE 1 601143 ASM SPRAY BAR 1 5 150933 PLUG QCK COUPLER 1 6 150615 NIPPLE 1 4 CLOSE 1 REF PART DESCRIPTION QTY 7 150430 ELBOW STRT 1 8M X 1 4F 90 1 8 230974 SPRAY BAR 6 JET 1 9 150208 PLUG 1 8 2 10 201008 SPRAY NOZZLE 1 8 6 11 603092 TIP SPRAY QUICK JET 1002 6 N S 120248 DECAL FRONT 1 ASSEMBLY INCLUDED IN ASSEMBLY N S NOT SHOWN ...

Страница 34: ... A CIRCUIT BREAKER 3 12 VOLT BATTERIES 36VDC CHARGER PLUG CHARGER PLUG SWITCH 4 50 K 50 K RESTOR INTERIM WHT BLU ORG RED ORG G R N W H T R E D R E D BLK RED R E D BLK R E D B L K R E D B L K BLK RED BLK BLK RED RED B L K BLK R E D O R G ORG RED O R G RED B L K ORG GRN BLK G R N R E D Y E L YEL B L U B L K YEL ORG BLK WHT T A N 57 58 56 38 26 25 62 42 36 5 2 1 59 6 41 53 54 25 5 55 53 54 3 4 8 9A 1...

Страница 35: ...OLL SWITCH BRUSH PUMP SWITCH PUMP 330 MASTER SOLENOID 330 MAIN SWITCH CHARGER PLUG SWITCH 10 A MAIN 60 A 3 12 VOLT BATTERIES 36VDC CHARGER PLUG 50 K 50 K 1 2 3 4 G VOLT METER RED 1 RED 7 RED 8 RED 9 ORG 49 GRN 11 BLK 39 GRN 36 RED 42 RED 6 RED 25 RED 26 BLK 5 RED 52 BLK 53 RED 55 BLK 58 RED 57 BLK 16 BLU 17 2 BLK 62 BLK 52 BLK 37 YEL 56 BLK 38 RED 18 BLK 19 YEL 10 GRN 40 YEL 16 BLU 72 TAN 64 ORG 2...

Страница 36: ...OWN 1 REF PART DESCRIPTION QTY 7 N A CAP VALVE 1 8 150606 NIPPLE HEX 1 4 1 9 150403 ELBOW ST 1 4 45 1 10 200992 BODY SPRAY 1 4F 1 11 200996 SCREEN SPRAY NOZZLE 1 12 200965 TIP SPRAY 8002 1 13 20094 CAP SPRAY BODY 1 SOLUTION AND VACUUM HOSES 1 2 4 4 3 5 6 7 REF PART DESCRIPTION QTY 1 160186 HOSE SOLUTION 25 1 2 150913 COUPLER QUICK SER 60 1 3 150933 PLUG QUICK COUPLER 1 4 150615 NIPPLE 2 REF PART D...

Страница 37: ...09 SLEEVE TRIGGER 1 9 140605 PIN 1 140520 NUT PUSH NOT SHOWN 2 10 210150 VALVE FLOW CONTROL 1 11 190603 KIT VALVE PIN SPRING 1 12 N A CAP HEX VALVE 1 REF PART DESCRIPTION QTY 13 150403 ELBOW 1 4 45 1 14 150615 NIPPLE CLOSE 1 4 1 15 150913 COUPLER QUICK SER 60 1 16 160170 HOSE 1 4 HP W SWEDGE 1 17 150606 NIPPLE HEX 1 4 1 18 140058 WASHER 1 19 700062 ASM SPRAY BAR 1 20 150700 CROSS 1 21 150600 NIPPL...

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