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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPP-5410G-15

09-15-2017

Permissible XPP-5410 Flashlight Assembly

APPROVAL No. 20-A140006-0

TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY

WARNINGS:  

CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga

Ex ia op is I Ma
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27839X
IECEx ITS 14.0036X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AAA Alkaline

0359

ID 4001184

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

I M 1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga

The Model XPP-5410 is MSHA approved for use with Energizer (Type E92), 
two Energizer (Type EN92), and Duracell (Type MX2400), Duracell 
(PC2400), and Duracell (EN92) batteries only.  Replace the batteries in 
fresh air only and replace all batteries at the same time.  Do not mix 
batteries from different manufacturers or of different types.  The Model 
XPP-5410 must not be opened in area where permissibility required.

Conforms to:

ANSI/UL STD 913, ANSI/UL 
60079-0, ANSI/UL 60079-11 
ANSI/ISA 60079-26

Certified to:

CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25

INMETRO

Segurança

NCC

Ex ia op is I Ma

Ex ia op is IIC T3 Ga

(-20ºC ≤ Tamb ≤ +40ºC)

15.0319 X

Instruction Manual

XPP-5410G

Please read these instructions before using your Nightstick XPP-5410G 

Intrinsically Safe Penlight. They include important safety information and 

operating instructions.

THE XPP-5410G IS APPROVED FOR USE 

WARNINGS - INTRINSICALLY SAFE

 

y

Warning: Use only the approved non-rechargeable batteries listed below.

 

y

Warning: Do NOT attempt to use rechargeable AAA batteries with this 

light.

 

y

Warning: To prevent ignition of a hazardous atmosphere, do not open 

the lens bezel in the hazardous environment.  This task must ONLY be 

performed in an area known to be non-hazardous.

 

y

Warning: When exchanging batteries, use only ENERGIZER E92, EN92, 

OR DURACELL MX2400, PC2400, EN92 BATTERIES.

 

y

Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries 

must only be exchanged in an area known to be non-hazardous.

 

y

Warning: To reduce the risk of explosion, do not mix new non-rechargeable 

batteries witha used non-rechargeable batteries, or mix non-rechargeable 

batteries from different manufacturers.

 

y

Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

 

y

For personal safety, always confirm the rating of any known hazardous or 

potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5410G’s Intrinsically Safe rating, 

the only AAA batteries certified for use with this light are the ENERGIZER 

E92, EN92, OR DURACELL MX2400, PC2400, EN92 BATTERIES.

 

y

Do not attempt to use any other brand or model of AAA batteries with 

this light.

 

y

Do not attempt to use any type of rechargeable AAA batteries with 

this light.

Warning: To prevent ignition of a hazardous atmosphere, do not remove 

the lens bezel in the hazardous environment.  This task must ONLY be 

done in an area known to be non-hazardous.

 

y

Loosen the locking screw located on the side of the lens bezel.  NOTE:  

Do NOT attempt to completely remove the locking screw.  Doing so is not 

necessary and may damage the threads.  The screw simply needs to be 

loosened enough to allow the lens bezel to unscrew.

 

y

Unscrew the lens bezel from the housing in a counter-clockwise direction.

 

y

Using 2 – AAA ENERGIZER E92, EN92, OR DURACELL MX2400, 

PC2400, EN92 BATTERIES (make sure both batteries are of the same 

type), install the batteries in the light paying close attention to make sure 

that the positive end of the batteries point toward the bezel end of the light.

 

y

Replace the lens bezel by screwing it onto the housing in a clockwise 

direction.

 

y

Tighten locking screw.  CAUTION:  Do NOT over-tighten.  Doing so may 

damage the threads and impact the light’s Intrinsic Safety. 

OPERATION 

THE XPP-5410G HAS TWO SEPARATE LIGHTING MODES:

MOMENTARY FLASHLIGHT MODE

Lightly press the tail switch for momentary operation. Release the switch 

to turn the light off.
CONSTANT-ON FLASHLIGHT MODE

Press the tail switch until it clicks and then release for constant-on mode. 

Press and release the tail switch again to turn the light off.

WARRANTY

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in 

workmanship and materials for the original purchaser’s lifetime. The Limited 

Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable 

batteries, chargers, switches, electronics and included accessories are 

warranted for a period of two years with proof of purchase. Normal wear and 

failures which are caused by accidents, misuse, abuse, faulty installation and 

lightning damage are excluded.

We will repair or replace this product should we determine it to be 

defective. This is the only warranty, expressed or implied, including any 

warranty of merchantability or fitness for a particular purpose.

For a complete copy of the warranty, go to www.nightstick.com/nightstick-

product-support/warranties. Retain your receipt for proof of purchase.

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