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Height

rider

Operating & Safety Instructions

MODEL HR21 (SP64) HYBRID SERIES

AWD

Manufactured by:

Niftylift Limited

Fingle Drive

Stonebridge

Milton Keynes

MK13 0ER

England

www.niftylift.com

e-mail: [email protected]

Tel: +44 (0)1908 223456

Fax: +44 (0)1908 312733

M50371/01

Содержание Height Rider 21 Hybrid

Страница 1: ...perating Safety Instructions MODEL HR21 SP64 HYBRID SERIES AWD Manufactured by Niftylift Limited Fingle Drive Stonebridge Milton Keynes MK13 0ER England www niftylift com e mail info niftylift com Tel...

Страница 2: ......

Страница 3: ...for Use 13 3 3 Pre Operational Safety Check Schedules 14 15 3 4 Placard Decals and Installation 16 19 3 5 Torque Requirements 20 4 OPERATION 4 1 Control Circuit Components 21 23 4 2 Ground Control Ope...

Страница 4: ...er Any equipment is only as safe as those who operate it 1 2 SEVERITY OF HAZARDS The use of this type of equipment presents certain dangers to the operator which is clearly identified both in this man...

Страница 5: ...urse Way Greer SC 29651 USA Tel 01 864 968 8881 Fax 01 864 968 8836 Nifty Pty Ltd 11 Kennington Drive Tomago NSW 2322 Australia Tel 61 0 2 4964 9765 Fax 61 0 2 4964 9714 Driven from the platform the N...

Страница 6: ...00m 16ft 5in PLATFORM CAPACITY Europe 225kg 500lbs WHEELBASE 2 30m 7ft 6in TURNING RADIUS OUTSIDE 3 97m 13ft TURRET ROTATION 3550 TURRET TAIL SWING 0 49m 1ft 7in TRAVEL SPEED 2WD AWD 0 2 8mph 0 1 4mph...

Страница 7: ...lish USA 11 09 Original Instructions 5 1 6 IDENTIFICATION UK PLATE This manufacturer s plate is attached to the chassis of each machine at the time of manufacture on every Niftylift Please ensure all...

Страница 8: ...glish USA 11 09 Original Instructions 6 1 6a IDENTIFICATION USA PLATE This manufacturer s plate is attached to the base of each machine at the time of manufacture on every Niftylift Please ensure all...

Страница 9: ...GmbH NOTIFIED BODY NUMBER 0044 ADDRESS POSTFACH 10 32 61 N E S S E 1 4 1 5 4 D Y N A M R E G CERTIFICATE NUMBER APPLICABLE STANDARDS EN 280 2001 A2 2009 C E 2 4 6 0 0 2 1 4 0 2 0 6 N E N I D We hereby...

Страница 10: ...n and functional test including but not limited to operating and emergency controls safety devices personal protective clothing including fall protection air hydraulic and fuel system leaks cables and...

Страница 11: ...s that may increase the wind loading on the platform e g Notice boards etc 2 1 16 The Niftylift shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or simi...

Страница 12: ...tylift shall not be positioned against another object to steady the platform 2 1 30 Care should be taken to prevent rope electric cords and hoses from becoming entangled in the aerial platform 2 1 31...

Страница 13: ...peratures Extended operation in dusty environments is not recommended frequent cleaning will be necessary All dust dirt salt encrustation excess oil or grease should be removed Deposits of paint or bi...

Страница 14: ...ividual machine is then subjected to static overload tests on flat level ground with 150 of the SWL exceeding the requirements of EN280 for power operated MEWPs Self propelled machines are also tested...

Страница 15: ...ns Carry out the Pre operational Report before placing machine in service 3 2 PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe an...

Страница 16: ...ting buttons and emergency stop buttons function properly 9 Check the operation of the manual hand pump 10 Visually inspect all hydraulic hoses and fittings for damage or leaks 11 Check that the platf...

Страница 17: ...in is in place 10 Check and adjust if necessary the Nylatron studs around the telescope boom 11 Every three months check and verify the calibration of the mechanical cage weigh system See section 4 5...

Страница 18: ...Tie Down Point P14958 4 18 Hydraulic Levers Base P22815 1 19 Hydraulic Levers Cage P19747 1 20 AWD Logo P21771 2 21 HR21 Hybrid Logo P21770 2 22 Battery drain P19850 1 23 Footswitch P14884 1 24 No St...

Страница 19: ...NDER DOWN POINT NEXT TO TIE OPTIONS OPTIONS VIEW ON FRONT INSIDE FACE OF CAGE HR21DE ONLY HR21DE ONLY 20 8 18 34 24 28 13 4 6 31 20 21 14 12 12 15 15 12 24 25 32 9 10 5 33 37 21 44 35 40 22 36 36 36 3...

Страница 20: ...e down point P14958 4 18 Hydraulic Levers Cage P19747 1 19 Hydraulic Levers Base P19748 2 20 AWD Logo P21770 2 21 SP64 Hybrid Logo P21769 2 22 Battery drain P19850 1 23 Footswitch P14884 1 24 No Step...

Страница 21: ...NDER DOWN POINT NEXT TO TIE OPTIONS OPTIONS VIEW ON FRONT INSIDE FACE OF CAGE HR21DE ONLY HR21DE ONLY 20 8 18 34 24 28 13 4 6 31 20 21 14 12 12 15 15 12 24 25 32 9 10 5 33 37 21 44 35 40 22 36 36 36 3...

Страница 22: ...QUIREMENTS SCREW QUALITY SIZE Tightening torque in ft lbs Nm Grade 8 8 10 9 M 6 7 0 10 10 14 M 8 19 25 26 35 M 10 36 49 51 69 M 12 63 86 89 120 M 14 99 135 140 190 M 16 155 210 218 295 M 18 214 290 30...

Страница 23: ...s follows Tilt Alarm If this sensor detects excessive inclination with the booms raised it will sound continuously in conjunction with the tilt warning light see Page 26 Cage Weigh If the electronic l...

Страница 24: ...ll illuminate reinforcing the charge warning At this point sufficient power remains to drive to the nearest power point Should the operator ignore the on set of the discharge warning the chopping will...

Страница 25: ...y starter motor and alternator 3 15A circuit breaker in main PCB box main control system 12v 4 10A circuit breaker in main PCB box main control system 48v 5 35A circuit breaker in main PCB box heavy d...

Страница 26: ...Lamp Flashes during machine operation to indicate batteries are being recharged 7 Cage Overload Indicator Constant or Flashing amber Refer to Section 4 5 8 Cage Overload Indicator Constant green Refer...

Страница 27: ...tomatically default to the electrical power source battery ALL MODELS 7 Push and hold green power button on the base control box 8 Select a function and operate the appropriate hydraulic lever in full...

Страница 28: ...ti clockwise for Glow Clockwise to Start engine 7 Emergency Stop Push to Stop machine Turn clockwise to Release 8 Drive Speed Selector Turn Clockwise Slow Fast and High Gradeability Off road modes 9 G...

Страница 29: ...amps on the left are advisory It also displays fuel or battery levels when machine is in operation automatically reverting to fuel level when diesel engine is started Refer to diagram below CAGE LEVER...

Страница 30: ...t and the engine will fire 6 WARM ENGINE turn the Diesel Start selector to the Start position right and the engine will fire Note Unless the diesel engine is running the HR21 Hybrid will automatically...

Страница 31: ...switch will be disabled to increase operator safety and reduce the possibility of sustained involuntary operation of the cage controls Note The green button will illuminate once the footswitch has bee...

Страница 32: ...chine to High Drive drive on to level ground 100 then release and reactivate the joystick or footswitch 4 Select drive joystick from the platform control box A Up for FORWARD B Down for REVERSE Steeri...

Страница 33: ...ITH A TILT ALARM PRE SET IN THE FACTORY ONCE ENERGISED THE NIFTYLIFT WILL LOSE ALL POWER TO DRIVE FUNCTIONS AND A LOUD AUDIBLE ALARM WILL BE ACTIVATED TO DE ACTIVATE LOWER THE BOOMS FULLY TO STOWED PO...

Страница 34: ...e cage control panel see section 4 3 1 These lamps can be interpreted as follows Lamp Description Load value Machine Behaviour Constant green Load in the cage does not exceed 80 of safe working load 1...

Страница 35: ...rrent Device RCD at the point of supply is highly recommended 3 Take note of the indicators provided DIGITAL CHARGER Amber lamp Batteries are charging Amber lamp Green 80 lamp Batteries are charging a...

Страница 36: ...c power is required in order to maintain drive function speed Should the operator ignore the onset of the battery discharge warning the shut down of the motors will continue until the machine is rende...

Страница 37: ...automatically Note this requirement does not apply if the battery isolating handle Anderson connector ONLY has been disconnected The Battery Controller Unit has been calibrated to function correctly...

Страница 38: ...machine to come into contact with other goods being shipped or the container itself Some movement of the machine structure might occur during transit which could lead to fretting or other damage If th...

Страница 39: ...left on an incline chock wheels to prevent creep 3 If machine is to be left outdoors or in a hostile environment cover with suitable weatherproof media to prevent deterioration 4 7 4 SETTING TO WORK I...

Страница 40: ...ltaneously operating the lever and green button to move the cage Take care not to become trapped between the moving cage and a fixed object and ensure those around you are clear of the moving cage Whe...

Страница 41: ...the machine Lower platform using hand lever controls at ground control station If initial movement of the machine allows the master alarm to reset normal controls will be available This is then the f...

Страница 42: ...he ground control valve block Operating the ground control lever will permit the machine to be manoeuvred by the ground personnel If desired the Cage operator can hold the appropriate lever to manoeuv...

Страница 43: ...ring the retaining disc is engaged in the pin recess and secure in place using the remaining retaining bolt 4 To re engage the gearbox complete the above instructions in reverse order ensure gearbox d...

Страница 44: ...e seller to notify Niftylift direct of the unit model and serial number and the name and address of the new owner within 60 days This important step is required so that all future Technical Bulletins...

Страница 45: ...e and buttons Operation of all booms over full range Wheel bearings OK Cylinders are silent Platform is level over full range Booms levelling rods not damaged or distorted Booms levelling rods cylinde...

Страница 46: ...re All hose connections secure Hoses not kinked or fouled Charger control box secure Batteries secure Electrolyte level and specific gravity Charger operation Hydraulic oil level Engine Gear box oil F...

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