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SD Series 

 

 Operating & Safety Instructions

 

 

English/USA   09/03

 

23 

 

 
 
 

4.1.14

 

PETROL (GASOLINE) BOX:-

Located adjacent to the petrol (gasoline)engine, the Petrol (gasoline) 

Box combines all of the functions for dual power operation, as well as controlling the petrol engine 
itself. The relays in this box control Starting, High Throttle, Pump Dump, Duty Selector and Engine 
Stop. There is also an integral Thermal trip, which protects the Throttle solenoid and other  
functions. 

 

4.1.15

 LPG 

OPERATION:-

On machines equipped for LPG operation (propane) the Honda engine will also 

have an LPG vaporiser, valve lock and micro-vac switch. The supply and regulation of the propane 
is governed by the installed gas bottle and regulator. The vapour take-off system requires a 
vaporiser to convert the liquid gas into an airborne mixture. This is then held by the micro-vac 
switch and valve lock until the engine turns over, creating a vacuum on the inlet to the engine 
carburettor. The micro-vac switch then tells the valve lock to open, admitting the gas to the engine. 
If the engine is halted, the system returns to normal, holding the gas until a re-start is attempted. 
When running on Petrol, the main tap to the gas bottle should be securely closed, to prevent the 
engine  from  trying  to  run  on  a  mixture  of  the  two  fuels.  If  starting  to  run  on  LPG,  it  should  be 
ensured that all petrol is discharged from the carburettor bowl before changing to LPG, since the 
engine will not run satisfactorily if any petrol is in the carburettor bowl. 

 

4.1.16

 

FUNCTION SELECTOR: Two Wheel Drive:

 

Situated adjacent to the drive/outrigger controls is a 

two position hydraulic hand valve which allows the machine's hydraulics to be directed to either the 
outrigger/drive circuit (downwards) or the boom operation (upwards). The outrigger/drive circuit 
requires the booms to be lowered in order to operate. The boom circuit needs all four outriggers to 
be in contact with the ground before it will operate. 

 

Four Wheel Drive: 

The hand operated duty selector is situated adjacent to the drive/steer joystick 

and the electrical solenoid outrigger controls. Grasping the handle automatically routes the hydraulic 
flow through to the outrigger and drive circuit and at the same time operates the micro switch to run 
the appropriate power option chosen. This then permits the use of either jack deployment or 
machine drive. Releasing the spring loaded handle returns it to the boom position. As soon as the 
boom raises, the electric micro switch is disabled denying the use of the outrigger and drive 
functions whilst elevated. As before, the boom circuit needs all four outriggers to be in contact with 
the ground before it will operate. 
 

4.1.17

 

SPEED CONTROL:

 A two position selector allows high throttle for the engine to be selected, or twin 

power pack operation for fast speed duty. This will operate when the booms are lowered, to allow 
fast set-up of the outriggers, and fast drive speed. 

 

4.1.18

 

2WD:

 

Machine is two wheel drive and front wheel steer. Braking is hydrostatic on the front wheels 

and with mechanical parking brakes on the rear wheels. Speed control is fully proportional with hi/lo 
throttle control and series/parallel switching of the drive motors. (Tortoise/hare). 

 

4.1.19

 

4WD:

 This variation is four wheel drive and front wheel steer. Braking is hydrostatic on all wheels 

and with fail-safe hydraulic parking brakes on the rear wheels. Speed control is fully proportional 
with hi/lo throttle control and series/parallel or parallel/parallel switching of the drive motors 
(Tortoise/Hare). 

Содержание 170SD series

Страница 1: ...Drive Stonebridge Milton Keynes MK13 0ER England www niftylift com e mail info niftylift com Tel 44 0 1908 223456 Fax 44 0 1908 312733 NATIONAL ACCREDITATION OF CERTIFICATION BODIES REGISTERED COMPAN...

Страница 2: ......

Страница 3: ...erational Safety Check Schedules 12 13 3 4 Placard Decals and Installation 14 19 3 5 Torque Requirements 20 4 OPERATION 4 1 Control Circuit Components 21 23 4 2 Setting up Procedures 24 4 3 Ground Con...

Страница 4: ...y forbidden One of the most important facts to remember is that any equipment is only as safe as those who operate it DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS AND NOTICE Any place these topics ma...

Страница 5: ...e Niftylift SD Self Drive is a range of extremely versatile articulating boom mounted via a 360 powered swing mechanism Driven from the platform the Niftylift 170SD SD50 Self Drive accommodates up to...

Страница 6: ...E LENGTH x WIDTH 0 65m x 1 1m 25in x 44in CONTROLS Full proportional hydraulic HYDRAULIC PRESSURE 200bar GRADEABILITY 25 TRAVEL SPEEDS Fast 3mph 4 83kph Slow 1 2mph 1 93kph GROUND CLEARANCE 100mm 4in...

Страница 7: ...TION UK PLATE 0 1 2 3 4533 3 3 63 45 1 33 45 333 1 333 78 1 0 333 5 2 0 33 9 3 333 3 333 0 00 3 2 00 33 This manufacturer s plate is attached to Boom 1 on each machine at the time of manufacture on ev...

Страница 8: ...A PLATE 0 1 2 3 2 1 0 4 3 4 3 2 3 5 55 2 0 0 555 1 0 555 4 0 4 3 2 4 55 2 4 5 555 5 2 555 3 33 5 4 0 33 55 4 2 This manufacturer s plate is attached to Boom 1 on each machine at the time of manufactur...

Страница 9: ...ys operate the Niftylift in full accordance with the manufacturers Operating Safety Instructions for that model 2 1 3 Before use each day and at the beginning of each shift the Niftylift shall be give...

Страница 10: ...rtificially increase the outreach of the platform Never use boards or ladders in the platform to achieve the same result 2 1 15 Do not use the platform to lift overhanging or bulky items which may exc...

Страница 11: ...rt to his superior any problems or malfunctions of the Niftylift which becomes evident during operation Any problems or malfunctions that affect the safety of operation shall be repaired prior to cont...

Страница 12: ...l temperature not to exceed 23 to 93 Celsius Extended operation in dusty environments is not recommended frequent cleaning will be necessary All dust dirt salt encrustation excess oil or grease should...

Страница 13: ...cise operating instructions Carry out the Inspection service pre hire check list see pages 38 39 before placing machine in service 3 2 PREPARATION FOR USE Whilst every effort has been made at the Nift...

Страница 14: ...erate freely 8 Check that operating buttons and emergency stop buttons function properly 9 Check the operation of the emergency hand pump 10 Visually inspect all hydraulic hoses and fittings for damag...

Страница 15: ...le and centre post 7 Inspect the engine fuel tank for damage or leaks 8 Check telescopic boom wear pads and nylon studs if applicable 9 Lightly oil the jack pad ball joints and outrigger housings 10 C...

Страница 16: ...Battery Acid P14872 2 7 Danger HR and Trailers P15227 2 8 9 Emergency H pump P14807 1 10 Trip Reset P10875 3 11 Outriggers P14855 5 12 Basket Levelling P10853 1 13 Isolator On Off P12230 1 14 Wheel Re...

Страница 17: ...e Steer P12850 1 28 29 30 31 32 33 Ground Levers P14926 1 34 Platform Levers P14927 1 35 Pushbuttons P11828 1 36 Platform Capacity P14801 1 37 Base Key Switch P15221 1 38 Diesel Fuel Only P14414 1 39...

Страница 18: ...ONTROLS GROUND CONTROLS PLATFORM CONTROLS PLATFORM CONTROLS 16 16 14 14 33 33 27 27 4 4 7 7 41 41 9 9 26 26 40 40 29 29 30 30 OPTIONS OPTIONS 4 POSNS 4 POSNS 6 6 28 28 6 6 28 28 12 12 31 31 32 32 22 2...

Страница 19: ...Rotating Machinery P15010 2 8 Operating Instructions P14892 1 9 Emergency H pump P14807 1 10 Trip Reset P10875 3 11 Outriggers P14836 4 12 Boom Clamp P14841 2 13 Isolator On Off P14021 1 14 Wheel Rele...

Страница 20: ...Safety Check List P14908 2 30 Setting Up P14888 1 31 Platform Controls P11581 1 32 Charger Supply P14904 1 33 Ground Levers P14928 1 34 Platform Levers P14927 1 35 Pushbuttons P11828 1 36 Platform Cap...

Страница 21: ...6 6 13 13 12 12 30 30 28 28 29 29 4 4 24 24 35 35 STOP STOP HORN HORN BATT BATT OFF OFF ENG ENG POWER POWER CONTROL CONTROL 4 4 4 4 25 25 18 18 11 11 4 1 2 34 34 22 22 17 17 8 43 43 17 17 GROUND CONTR...

Страница 22: ...CREW QUALITY SIZE Tightening torque in ft lbs Nm Grade 8 8 10 9 M 6 7 4 10 10 14 M 8 18 5 25 26 35 M 10 36 49 51 69 M 12 65 86 89 120 M 14 100 135 140 190 M 16 155 210 218 295 M 18 215 290 300 405 WHE...

Страница 23: ...irstly it can be used as a manual alert by pushing the Horn button at the Platform Control Station Secondly it is the device which sounds continuously if the tilt alarm sensor detects excessive inclin...

Страница 24: ...damage can occur in a relatively short time 4 1 9 BATTERY ISOLATOR A battery disconnect switch is located beneath the centre bonnet section which allows the machine control and power circuits to be i...

Страница 25: ...ulics to be directed to either the outrigger drive circuit downwards or the boom operation upwards The outrigger drive circuit requires the booms to be lowered in order to operate The boom circuit nee...

Страница 26: ...machine grasp and hold duty selector Power will be available automatically 9 From the cage control station depress and hold the green power button or footswitch to give hydraulic power to the outrigg...

Страница 27: ...e 170SD will automatically default to the primary power source usually battery PETROL GASOLINE ENGINE OR PETROL GASOLINE ELECTRIC MODELS 8 For a cold engine start go to step 9 or for a warm engine go...

Страница 28: ...the jacks Failure to follow this procedure could result in serious injury or risk of death 4 3 2 BOOM FUNCTIONS A Push and hold green power button 1 2 3 B Select lever 1 2 or 3 for desired boom funct...

Страница 29: ...turn the switch to the Start position fully clockwise and the engine will fire 7 WARM ENGINE turn the main engine ignition switch on the platform control box to the Start position clockwise and the en...

Страница 30: ...erstructure is the 5 lever drive outrigger hand valve These control the following functions Left hand lever Two axis joystick for drive Up for Forward Down for reverse Steer Left for Left Right for Ri...

Страница 31: ...EL DRIVE JACK CONTROL Situated adjacent to the single drive steer joystick is the box comprising of the toggle switches controlling each stabiliser leg These operate individually to either lower or ra...

Страница 32: ...Select lever 1 2 3 4 5 or 6 for desired boom function 1 Operates Cage Swivel optional UP for right DOWN for left 2 Operates Cage Levelling FORWARD for forward BACK for back 3 Operates Telescope UP for...

Страница 33: ...trol position A Up for FORWARD B Down for REVERSE C Left for STEER LEFT D Right for STEER RIGHT 5 All control levers give a fully proportional response therefore the more the lever is moved away from...

Страница 34: ...Green light and pulsing Red light the batteries are fully charged UNDER NO CIRCUMSTANCES SHOULD BATTERIES BE LEFT ON CHARGE FOR PERIODS IN EXCESS OF 24 HOURS 4 DISCONNECT FROM POWER SUPPLY ONCE BATTER...

Страница 35: ...n lead to a reduction in the chargers efficiency Both of these can result in over heating of the cable with the attendant risk of fire short circuits or damage to the components themselves The charger...

Страница 36: ...ne by its booms Always secure chains or straps to the chassis 4 7 2 TOWING Hydraulic Drive motors and spring applied Brakes Towing the Niftylift in case of an emergency 1 If parked on a slope securely...

Страница 37: ...h into the block 6 In order to drive the machine once more the brake release valve will need to be closed by turning clockwise The wheel motors are now re connected to the hydraulic circuit 7 If the b...

Страница 38: ...operation especially descent valves brake release valve etc 3 Check level and quantity of oil Remove any contaminants water etc 4 Check batteries for electrolyte and state of charge 5 Check electrics...

Страница 39: ...d lever controls in platform or at ground control station FOLLOWING AN EMERGENCY DESCENT RECOVERY OF THE PLATFORM FULLY EXTEND AND RETRACT ALL CYLINDERS FROM GROUND CONTROL STATION BEFORE USING THE MA...

Страница 40: ...ttons Operation of all booms over full range Wheel bearings OK Cylinders are silent Cage is level over full range Booms levelling rods not damaged or distorted Booms levelling rods cylinders not fouli...

Страница 41: ...connections secure Hoses not kinked or fouled Charger control box secure Batteries secure Electrolyte level and specific gravity Charger operation Hydraulic oil level Engine Gear box oil FINISH Pivot...

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