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2022.11 / o

8

Electric Power Generation

Installation and maintenance

GEARLEC - TRACTELEC

GT3 / TF3 / TM3

3472 en -

3 - INSTALLATION

Staff undertaking the various operations 

indicated in this section must wear per-

sonal protective equipment appropriate 

for mechanical and electrical hazards.

3.1 - Assembly

All mechanical handling and lifting 

operations must be undertaken using 

approved equipment and the machine 

must be horizontal. Check how much the 

alternator weighs before choosing the 

lifting tool.

 

3.1.1 - Coupling

The GEARLEC or TRACTELEC is coupled 

to the agricultural tractor by means of a 

universal  joint  (not  supplied).  A  housing 

protects the splined shaft extension at the 

alternator  end.  The  universal  joint  must 

incorporate a protective device.

Unsuitable or incorrectly or damaged 

fitted  universal  joint  protection  can 

cause serious accidents.

It is prohibited to park near the alternator 

while it is running as the charge demand 

may cause the alternator and chassis to 

jerk and move.
3.1.2 - TF3 version: TRACTELEC 

without chassis

Fix the TRACTELEC securely onto a raised 

baseplate for optimum alignment of the 

universal  joint  link  with  the  tractor  power 

take-off shaft.

3.1.3 - TFM3 version: TRACTELEC   

with three-point chassis

The chassis is used to fix the TRACTELEC 

to the hitch of any tractor.

Ideally, the TRACTELEC should be placed 

on the ground, raising it sufficiently to align 

the universal joint link with the tractor power 

take-off shaft.

The TRACTELEC should be fixed to the 

tractor’s linkage during operation. If 

transporting a Mobile TRACTELEC 

mounted onto a tractor's three-point 

fixing, wedge the reversing rods at the 

side to minimise vibrations.

3.2 - Checks prior to first use

3.2.1 - Mechanical checks

Before starting the maching for the first time, 

check that:

- the fixing bolts on the feet are tight,

- the coupling is correct, and the universal 

joint link is aligned as closely as possible 

with the tractor power take-off shaft,

- cooling air is able to enter and exit freely 

through the machine vents,

- the protective grilles and housing are 

positioned correctly,

- the breather plug pin on the gearbox has 

been removed,

- the bearings have been inspected and the 

oil  level  of  the  gearbox  is  correct 

 

(see section 4.2).

3.2.2 - Electrical checks

Isolation measures and dielectric tests: see 

the alternator’s maintenance manual.

Under no circumstances should an 

alternator, new or otherwise, be operated 

if the insulation is less than 1 megohm 

for the stator and 100,000 ohms for the 

other windings.

WARNING

Содержание LEROY-SOMER GEARLEC GT3-16.5

Страница 1: ...550 265 266 557 547 577 578 575 548 551 586 552 581 546 GEARLEC TRACTELEC GT3 TF3 TM3 Low Voltage Alternator 4 pole Installation and maintenance ...

Страница 2: ...ds in case anything is ejected from them b Do not allow children younger than 14 to go near the air outlet guards A set of self adhesive stickers depicting the various warning symbols is included with this maintenance manual They should be positioned as shown in the drawing below once the machine has been fully installed WARNING The alternators must not be put into service until the machines in wh...

Страница 3: ... 2 4 Voltage regulation with electronic regulator 6 3 INSTALLATION 8 3 1 Assembly 8 3 2 Checks prior to first use 8 3 3 Setting up 9 3 4 Electrical diagram 9 3 5 Commissioning 10 3 6 Use 10 4 SERVICING MAINTENANCE 12 4 1 Safety measures 12 4 2 Routine maintenance 12 4 3 Fault detection 12 4 4 Mechanical faults 13 4 5 Electrical faults 13 4 6 Electronic faults 13 4 7 Dismantling the gearbox 13 5 SP...

Страница 4: ...d version TF3 unit mounted without chassis as a mobile version TM3 unit mounted on a three point chassis to connect TRACTELEC to a category 1 or 2 tractor hitch in accordance with ISO 730 standard 1 2 1 Dimensions The dimensions of the GEARLEC and TRACTELEC range are defined in our commercial catalogues 1 3 Storage Whist awaiting commissioning the machines must be stored away from moisture in effe...

Страница 5: ...rent is 1 5 times the rated alternator current voltage regulation the voltage is proportional to the speed U F automatic build up on the remanent voltage 2 3 Mechanical characteristics steel frame aluminium or cast iron shields sealed ball bearings permanently greased mounting arrangements two bearing with feet standard splined shaft extension open machine self cooling degree of protection IP23 ro...

Страница 6: ...0 GT3 45 45 420 GT3 50 50 420 GT3 55 55 420 GT3 66 66 420 GEARLEC Three phase 60 Hz Emergency power KVA Power take off shaft speed min 1 GT3 16 5 21 514 GT3 20 24 514 GT3 27 5 34 5 514 GT3 30 37 5 514 GT3 35 44 514 GT3 40 48 5 504 GT3 45 55 504 GT3 50 62 504 GT3 55 69 504 GT3 66 82 5 504 2 4 Voltage regulation with electronic regulator The R120 is specially adjusted for use with the GEARLEC TRACTE...

Страница 7: ...tiometer V For a 60 Hz application Check that the strap U F marked Frequency is in position 60 Hz Rotate the TRACTELEC so as to obtain a speed of 1800 min 1 60 Hz Adjust the voltage to 480V with potentiometer V For other characteristics of the regulator see manual ref 5243 5 6 SL UF OE V S UF OPEN IN 60Hz OE UF SL V N1 U N F1 F2 94 mm 104 mm 52 mm 82 mm S U F 50 Hz 60 Hz V Exciter field Voltage De...

Страница 8: ...power take off shaft 3 1 3 TFM3 version TRACTELEC with three point chassis The chassis is used to fix the TRACTELEC to the hitch of any tractor Ideally the TRACTELEC should be placed on the ground raising it sufficiently to align the universal joint link with the tractor power take off shaft The TRACTELEC should be fixed to the tractor s linkage during operation If transporting a Mobile TRACTELEC ...

Страница 9: ...on must also be fitted with a control and protection unit enclosing all electrical accessories With configuration GEARLEC in no case should the internal connections in the terminal box be subjected to stresses due to cables connected by the user 3 3 Setting up Your machine is preset and tested in the factory 3 4 Electrical diagram The electrical diagram for the alternator as well as terminal conne...

Страница 10: ...e direction of rotation Start up the various motors in descending order of power then the other devices to be powered monitoring the voltage read out on the voltmeter If necessary adjust the speed again until 50 Hz 400 V is shown on the display It is essential to disconnect the load posi tion 0 on the reversing switch before stop ping the Tractelec Stop the tractor engine 3 6 Use 3 6 1 Display pan...

Страница 11: ...ctrical panel The Tractelec is equipped with an electrical panel with the following features 1 2 3 4 1 Differential protection switch 30 mA 3P N with adjustable threshold 2 General circuit breaker 3 Four pole circuit breaker 3P N 4 Two pole circuit breaker 1P N 3 6 3 Differential switch The Tractelec electrical panel is equipped with a differential switch which allows the protection trip parameter...

Страница 12: ...traw feathers wool etc 4 2 3 Bearings The bearings are permanently greased see the alternator manual A quick check of all the generator bearings can be carried out by turning the shaft end by hand the assembly should turn freely without sticking 4 2 4 Gearbox The gearbox oil should be emptied and replaced after 50 hours of operation then every 500 hours and in all cases at least once a year Qualit...

Страница 13: ...l faults should be noted with the machine disconnected from the mains See the alternator maintenance manual For the GEARLEC or TRACTELEC follow the troubleshooting guide below Fault Voltage too high or too low Action Check the speed Source Faulty voltmeter speed incorrectly set Fault No voltage Action Check the alternator Source See the alternator maintenance manual Fault No voltage Action Check p...

Страница 14: ...ll find at www lrsm co support indicating the comp lete type of machine its number and the information indicated on the nameplate Part numbers should be identified from the exploded views and their description from the parts list To ensure that our products operate correctly and safely we recommend the use of original manufacturer spare parts In the event of failure to comply with this advice the ...

Страница 15: ...15 Electric Power Generation 550 265 266 557 547 577 578 574 576 605 604 575 548 551 586 552 581 546 Installation and maintenance GEARLEC TRACTELEC GT3 TF3 TM3 3472 en 5 2 Exploded view and parts list GT3 TF3 TM3 ...

Страница 16: ...ssis Tractelec 576 1 30 mA security differential switch 3P N with adjustable threshold Tractelec 547 1 Universal joint protection 577 1 Three phase male female socket 3P N E Tractelec 548 4 Fixing bolt 578 1 Single phase male female socket 2P E Tractelec 550 1 Gearbox 581 1 King pin Tractelec 551 1 Filling plug 586 1 Drain plug 552 1 Oil level 604 1 Two pole circuit breaker 1P N Tractelec 557 1 Sp...

Страница 17: ...e hazardous materials The following components and materials require special treatment and must be separated from the alternator before the recycling process electronic materials found in the terminal box including the automatic voltage regulator 198 current transformers 176 interference suppression module and other semi conductors diode bridge 343 and surge suppressor 347 found on the alternator ...

Страница 18: ...ted 26th February 2014 EN and IEC 60034 1 60034 5 and 60034 22 ISO 8528 3 Reciprocating internal combustion engine driven alternating current generating sets Part 3 Alternating current generators for generating sets These generators also comply with the ROHS Directive Nr 2011 65 EU dated 8th June 2011 and its Annex II Nr 2015 863 dated 31st March 2015 as well as the EMC Directive Nr 2014 30 EU dat...

Страница 19: ...ficient repair support and maintenance services Trust your alternator maintenance and support to electric power generation experts Our field personnel are 100 qualified and fully trained to operate in all environments and on all machine types We have a deep understanding of alternator operation providing the best value service to optimise your cost of ownership Where we can help Contact us America...

Страница 20: ...www emersonindustrial com 2022 11 o www leroy somer com epg 3472 en Connect with us at ...

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