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gahe / BA EvoGear status as of July 13, 2021                                                  

 

Page 12 of 22 

 

7.  Installation 

 
 

7.1 General Installation Instructions 

The installation must only be effected by 

qualified, authorized and trained personnel

When transporting the gearbox the notes in Section 6 must be complied with. 
Suitable crane tackle and lifting gear must be provided. 
 

Before Commissioning 

  Before commissioning, check the correct attachment of the transmission parts 

  Do not deactivate monitoring and protection devices, not even during test operation 

 
 
 

Oil quantities

 

(dependent on ratio, speed, shaft arrangement and installation position) 

See 

EvoGear Technical Data

 under 

Section 4.4

 (page 8) 

EvoGear Technical Data PLS and PLT

 under 

Section 4.5

 (page 9) 

 
 
 
 

7.2 Gearbox Installation in the Plant 

During installation or assembly ensure the following: 

  uniform support on a level, vibration-damped and torsion-free surface 

substructure, stresses and strains in the housing must be avoided  

  tension-free assembly with combined flange or push-on attachment  

  exact alignment of the gearbox for direct coupling 

– comply with the manufacturer's instructions 

 
 
 
 
 
 

7.3 Attachment of Motors 

7.3.1 Input with Motor Flange/Lantern and Coupling 

 

a. Installation of the Coupling  

The radially located clamp screw of the coupling half to be fitted is turned to the left, until the screw head is in 
contact with the cross pin fitted in the depression. By continuing to rotate the screw, the coupling bore is 
elastically expanded, so that the coupling can be slid easily onto the shaft. For disassembly, proceed 
analogously. 
 

  

Clamp screw and 
cross pin. 

Turn the screw to the 
left until the screw head 
is in contact with the 
cross pin. If you then 
continue to turn the 
screw further to the left, 
the coupling will be 
expanded. 

ATTENTION

: Expand 

only to such an extent 
that the coupling can be 
fitted, as otherwise 
there is a 

risk of 

fracture

 

Coupling expanded 
for fitting. 
 
Coupling bores 
must be free from 
dirt and grease. 
 
After installation the 
clamp screw must 
be tightened with 
the necessary 
tightening torque 

Содержание EG115

Страница 1: ...gahe BA EvoGear status as of July 13 2021 Page 1 of 22 Servo Angular Gears EVOGEAR EvoGear L LSV EG55 to EG115 EvoGear PLS EG55 to EG115 EvoGear PLT EG55 to EG115 Installation and Operating Instructio...

Страница 2: ...netary Gear Stage 4 6 Type Plate and Designations 6 6 6 8 8 9 9 5 Safety Information 5 1 Fundamental Obligations 5 2 Qualified Personnel 5 3 Environmental Protection 10 10 10 10 6 Transport Storage an...

Страница 3: ...Inspection and Maintenance 11 1 General Information 11 2 Maintenance Periods 11 3 Oil Service Life 11 4 Oil Change 11 5 Checking the Gearbox Condition 19 19 19 19 20 20 12 Replacement Parts Stocking...

Страница 4: ...m to the current status of the description as contained in these operating instructions We reserve the right to make technical changes to components while maintaining the performance characteristics a...

Страница 5: ...are intended for incorporation into machines and are to be used exclusively for the deflection distribution and multiplication of torques They comply with the Machinery Directives EN ISO 12100 and EM...

Страница 6: ...nitrile rubber Perbunan and FKM fluorocarbon rubber Viton flange seals by laminated sealing washers The ratios are mathematically accurate from 3 00 1 to 100 1 in the standard version Gearbox in a ful...

Страница 7: ...ull shaft and planetary gear stage with motor lantern and metal bellow type coupling on the drive side Shown PLS range for mounting on side 1 EvoGear PLT Output with planetary gear stage and robot fla...

Страница 8: ...28 35 40 50 70 118 280 590 1300 i 100 88 220 440 930 For the max acceleration torques and the emergency stop torques please refer to the performance tables in the catalogue which can be downloaded at...

Страница 9: ...h Ex Protection Protection class 20 000 S5 load spectrum as design basis synthetic gear oil POA base ISO VG 150 any 10 C to 90 C Primer RAL 9005 black silver Explosion proof gearboxes available on req...

Страница 10: ...owledge of these operating instructions All specialists must wear protective clothing that is appropriate to their work 5 3 Environmental Protection All existing packaging material must be disposed of...

Страница 11: ...with 6 2 Storage Conditions EvoGear gearboxes may only be put into storage in a closed condition in a dry dust free and low vibration environment avoidance of standstill damage without sunlight at tem...

Страница 12: ...e housing must be avoided tension free assembly with combined flange or push on attachment exact alignment of the gearbox for direct coupling comply with the manufacturer s instructions 7 3 Attachment...

Страница 13: ...lack M4 M5 M6 M8 M10 5 Nm 8 5 Nm 14 Nm 35 Nm 69 Nm b Mounting the Motor Preferred installation in the vertical position Always position the motor shaft with the gear shaft such that it is in alignment...

Страница 14: ...cal Insert the motor into the gearbox from below The motor must be in tension free contact with the gearbox flange then screw in screws using screw locking paste and tighten crosswise to the prescribe...

Страница 15: ...see catalogue Drive and output elements must be covered by contact protection 7 5 Final Work Before fitting protective covers check the correct oil level in the gearbox if possible Check for even runn...

Страница 16: ...tional speed is reached running in time at idle approx 90 min During start up and run up pay attention to running noise and temperature development in particular at the bearing points In the case of u...

Страница 17: ...plug if present of a vertical housing surface The oil level must be in contact with the thread in the housing Attention Insufficient lubrication caused by an excessively low oil level may cause damage...

Страница 18: ...at the ventilation filter Oil foams Oil level in the gearbox too high Incorrect design of the ventilation See fault Oil foams in gearbox Decrease oil level in gearbox to the specified level Prevent an...

Страница 19: ...Therefore it must be ensured that these maintenance periods are observed Measures Maintenance Periods Remarks Check running noise for any changes daily Check the gearbox for leakage daily Check oil l...

Страница 20: ...lutinate and then precipitate into the gearbox 11 5 Checking Gearbox Condition This check may only be carried out by qualified operating personnel or by the Nidec Graessner Service Department Here it...

Страница 21: ...use of Nidec Graessner gearboxes 1 2 2 4 5 Operation 9 16 Operating temperature 9 2 17 Aeration and ventilation filter 8 16 Downloads Notes 1 4 4 6 5 9 Disposal of the gearbox after use 5 3 10 Replace...

Страница 22: ...nations 4 2 6 Type plate 4 6 9 Conversions and changes modification of the product Environmental protection 3 5 3 5 10 Irregularities 9 3 17 Copyright Commissioning after long term storage 1 4 6 4 4 1...

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