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NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226 

I. 

SHIPMENT & STORAGE

 

 

NIBCO butterfly valves are individually boxed thru the 12" size.  The 14" through 60" butterfly 
valves are shipped individually with the faces covered using cardboard or plywood to protect the 
flange sealing surfaces. 

 

The disc is shipped in the nearly closed position to protect the sealing edge and prevents the 
liner from taking a temporary set. The stem bushings and disc edge have been coated with a 
factory-applied lubricant to prolong storage and service life. 

 

Valves may be shipped or stored in any position. Storage should be limited to 10 years indoors 
with a temperature range of 40º F to 90º F (4°C to 32°C). 

 

II. 

BUTTERFLY VALVE INSTALLATION GUIDELINES 

 

NIBCO rubber-lined  butterfly  valves,  depending on  size  and  pressure  rating,  are  designed  to 
mate  with  Class  125/150  flange  patterns  in  conformance  to  ASME  B16.1,  ASME  B16.5,  or 
ASME  B16.47  (Series  A)  flanges.    Cast  iron  and  steel  flat-face  flanges  can  be  used  with  all 
NIBCO butterfly valves; however, steel raised-face flanges should not be used with cast grey 
iron lug-style butterfly valves (NIBCO LC2000 and N200 series).   

While flange standards specify flange OD, thickness, bolt size, bolt-circle diameter, and number 
of bolts, they may not specify flange opening ID.   Care must be used when selecting mating 
components for use with NIBCO lug and wafer style butterfly valves.  

The internal diameter of 

flanges, fittings, and pipe must be compatible with the butterfly valve for proper seal-face 
integrity and disc operation

.   

When in the open position, the disc extends outward from the valve body.  The internal diameter 
of connecting components must be large enough to allow clearance for the disc to fully open.  
The disc clearances specified in Table 1 (below) are in accordance with 

MSS Standard Practice 

SP-67 Butterfly Valves

Table A1

NIBCO 2” thru 48” size butterfly valves have an integral rubber face that seals to the attaching 
flange; therefore, a separate gasket is not necessary and should never be used.   

The flange inside diameter must not be too large or it  will not mate properly with this integral 
seal.    See  Table  1  (below)  for  minimum  and  maximum  inside  diameters  of  connecting 
piping/flanges to assure proper seal-face integrity and full operation of NIBCO butterfly valves.  
Verify the inside diameter and clearance dimensions of all components connecting directly to a 
butterfly valve

 

 

NIBCO butterfly valves are bi-directional and may be installed with flow in either direction.  These 
valve can be installed in any horizontal or vertical position. If a choice of stem positions exists, 
the valve should be installed with the stem in the horizontal position; this will minimize seat wear 
by  distributing the  stem and  disc  weight  evenly. Also,  if the media  is  abrasive,  the  horizontal 
stem position is highly preferred. 

 

Butterfly  valves  should  be  installed  a  minimum  of  six  (6)  pipe  diameters,  upstream  and 
downstream, from other line components. This is not always practical but it is important to design 
in as much distance as possible. Interference may occur when valves are installed directly to 
the outlet flange of a swing check, silent check, or reducing flange. Check valve and butterfly 
valve  combinations  are  very  popular;  normally  a  short  spool  piece  is  required  between  the 
valves. 

 

When using a valve with gear operator attached, it may be desirable to have the hand wheel 
positioned to allow easy access, or for use of an optional adjustable sprocket rim (chain wheel) 
for  remote  operation.  Before  valve  installation,  please  review  Gear  Operator  Installation  and 
Hand Wheel Positioning section of this booklet. These instructions illustrate how to orient the 

Содержание FC/FD-2000 Series

Страница 1: ...and Maintenance Guidelines for NIBCO Butterfly Valves with Rubber Seats Fire Protection Valves Commercial Series Valves UL ULC FM Listed CWP Rating WWP Rating Figure Numbers LD 1000 2000 7000 8000 Series LD WD 2000 3000 5000 Series LC WC 2000 Series LD WD 3500 Series 250 psi 17 2 Bar CWP 2 12 GD 4700 Series 300 psi 20 7 Bar CWP 2 1 2 8 175 psi 12 1 Bar CWP 10 GD 6700 Series 350 psi 24 Bar CWP 2 1 ...

Страница 2: ...disc clearances specified in Table 1 below are in accordance with MSS Standard Practice SP 67 Butterfly Valves Table A1 NIBCO 2 thru 48 size butterfly valves have an integral rubber face that seals to the attaching flange therefore a separate gasket is not necessary and should never be used The flange inside diameter must not be too large or it will not mate properly with this integral seal See Ta...

Страница 3: ...e Flange ID for Proper Seal 2 2 00 2 49 1 31 2 43 1 38 2 24 2 2 37 2 86 1 89 3 06 1 95 2 74 3 2 67 3 43 2 64 3 65 2 66 3 33 4 3 69 4 55 3 67 4 75 3 67 4 55 5 4 76 5 62 4 44 5 54 4 48 5 50 6 5 84 6 62 5 96 6 84 5 96 6 66 8 8 01 8 62 7 85 8 89 7 85 8 61 10 10 00 10 80 9 73 10 70 9 76 10 75 12 11 99 13 12 11 71 12 74 11 72 12 79 14 13 02 14 01 13 02 15 50 16 15 20 16 30 15 20 17 90 18 17 09 18 31 17 ...

Страница 4: ...igning bushing key with desired keyway Keyway selection will determine hand wheel orientation position Note that Fire Protection model adapter bushings differ from illustration and only have 1 keyway position Align adapter bushing 4 bore with valve stem 5 and slide gear operator assembly onto valve stem 5 until seated with valve top flange 7b Gear operators without adapter bushing Align gear opera...

Страница 5: ...d tighten the bolts to the minimum recommended bolt torques listed in Table 3 below using a cross over pattern as shown in Figure 3 NOTE When installing any cartridge liner butterfly valve i e N200 valves or LD 1000 2000 valves NPS 14 and larger between two flanges it is critical that the cartridge liner be evenly compressed from both sides of the mating flanges REFER to NIBCO Technical Bulletin N...

Страница 6: ...BLE 3 Recommended Bolt Tightening Torques Flange Size Bolt Size Minimum Bolt Torque ft lbs Maximum Bolt Torque ft lbs 2 4 5 8 20 70 5 8 3 4 30 120 10 and 12 7 8 50 200 14 and 16 1 70 240 18 and 20 1 1 8 100 380 24 30 1 1 4 140 520 32 48 1 1 2 200 800 54 60 1 3 4 350 1800 ...

Страница 7: ...UNC 5 2 19 0 94 0 94 1 75 5 00 16 3 4 10 UNC 6 2 19 1 00 1 00 2 00 6 00 16 3 4 10 UNC 8 2 38 1 12 1 12 2 25 6 00 16 3 4 10 UNC 10 2 69 1 19 1 19 2 25 7 00 24 7 8 9 UNC 12 3 00 1 25 1 25 2 50 7 00 24 7 8 9 UNC 14 3 01 1 38 1 38 2 50 7 00 24 1 8 UNC 16 3 38 1 44 1 44 3 00 8 00 32 1 8 UNC 18 4 12 1 56 1 56 3 00 9 00 32 1 1 8 7 UNC 20 5 14 1 69 1 69 3 50 10 00 40 1 1 8 7 UNC 24 5 98 1 88 1 88 4 00 11 ...

Страница 8: ...ries T118775 PP 2 1 2 4 GD 4865 6865 T118776 PP 6 8 GD 4865 6865 T117168 PP 10 GD 4865 6865 TABLE 5 2 24 COMMERCIAL VALVE GEAR OPERATOR Part Number Valve Size Valve Series T117118 PP 2 6 2 5 WD LD 2000 3000 FC FD GD 2000 5000 4000 T117119 PP 8 6 8 WD LD 2000 3000 FC FD GD 2000 5000 4000 T117120 PP T117121 PP 10 12 10 12 WD LD 2000 3000 WD LD 2000 3000 FC FD GD 2000 5000 4000 T116697 PP T026150 PP ...

Страница 9: ...ing set screws A as shown in Figures 5 and 6 SHUT stop adjustment Using proper size hex Allen wrench turn set screw B counter clockwise 2 turns Rotate hand wheel until disc is centered in valve seat Turn set screw B clockwise until it stops Secure set screw B by replacing only one locking set screw A in same hole and tightening it until it stops OPEN stop adjustment Using proper size hex Allen wre...

Страница 10: ...G 18 inches long and exit the operator housing through a single threaded hole designed for use with a inch conduit fitting Valve Series Supervision Position Switch Kit Number GD4765 8N WD LD3510 8 Valve Open T117774 PP TS 4 GD4765C 8N WD LD3510C 8 Valve Closed T1447531 PP GD4865 8N GD6865 8N Valve Open T1446762 PP GD4865C 8N GD6865C 8N Valve Closed T1447532 PP 2002 or Newer Model Wafer Lug UL FM B...

Страница 11: ...NIBCO Technical Services Phone 1 888 446 4226 Fax 1 888 336 4226 11 ...

Страница 12: ...it hole in rear of housing 5 Place two screws with lock washers thru the switch mounting holes then thru the mounting holes of the insulation paper Place switch assembly F into gear housing with switch actuating arms against quadrant gear Tighten two screws to secure switches and one screw to secure green ground wire to housing 6 Conduct switch continuity test to make sure they are functioning pro...

Страница 13: ... T 1446762 PP AND T1447532 PP SWITCH REPLACEMENT INSTRUCTIONS FACTORY INSTALLED SWITCHES FOR NIBCO GD4865 8N GD4865 C 8N GD6865 8N GD6865 C 8N UL FM Butterfly Valves NOTE Grooved end valve shown For illustration purposes only See SECTION VII SWITCH REPLACEMENT INSTRUCTIONS ...

Страница 14: ...t up from the valve In most cases the adapter bushing F will stay in the segment quadrant gear because the broken key causes interference between the gear and adapter bushing 4 Pull the adapter bushing from the gear Some force may be required 5 After removing the adapter bushing remove the broken key 6 Place the new key in keyway of adapter bushing F 7 With drive adapter bushing and key in place w...

Страница 15: ...e 3 Attach with two supplied M4 x 12 flat head screws 3 4 Remove one cap screw 1 holding cover onto gear operator housing and replace with stop pin 7 5 Use cap screw 1 you just removed to secure the top hub 2 to the bottom hub 4 Top hub can be moved 360 degrees in 5 degree increments 6 Tighten cap screw 1 once top hub is appropriately set NOTE The gear operator provides a large mechanical advantag...

Страница 16: ...mends that gear operators exposed to these extreme conditions be checked and serviced on a regular basis This can be accomplished during normal exercising or operation of the valve Butterfly Valves should be operated at least once per year or depending upon conditions as often as quarterly NIBCO tries to balance the needs of our customers and provide a gear operator that fits most service conditio...

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