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10

FORM NO. L-20143-M-1216

  PARTS REPLACEMENT

Refer to Figures 6, 7, & 8. 

1.    Loosen the Set Screw (Item 17) and unscrew the 

Adjustment Nut (Item 16).

2.    Slide the Cylinder, Piston, Compression Spring, Friction 

Disc, and Adjustment Nut (Item 16) off the Hub.

3.    Apply low air pressure to separate the Piston (Item 13) 

from the Cylinder (Item 11) and Friction Disc (Item 9).

4.    Remove the two old O-ring Seals (Items 14 and 15) 

from the Piston (Item 13).

5.    Press the Adjustment Nut (Item 16) out of the Ball 

Bearing (Item 10).

6.    Press the old Ball Bearing (Item 10) out of the Piston 

(Item 13).

7.    Clean the bearing bore of the Piston with fresh safety 

solvent, making sure all old Loctite

®

 residue has been 

removed.

8.    Apply Loctite® 680 to evenly coat the outer race of the 

new Ball  Bearing (Item 10) and align it with the bore of 
the Piston (Item 13); then, pressing on the outer bearing 
race, press the new Ball Bearing into the Piston.

9.    Press the Adjustment Nut (Item 16) into the new Ball 

Bearing (Item 10).

10.  Using a bearing puller, remove the Cylinder (Item 11) 

from the Ball Bearing (Item 10) and Friction Disc (Item 
9).

11.   Using a bearing puller, remove the old Ball Bearing (Item 

10) from the Friction Disc (Item 9).

12.  Clean the bearing bore of the Cylinder (Item 11) with 

fresh safety solvent, making sure all old Loctite

®

 residue 

has been removed.

13.   Apply an adequate amount of Loctite

®

 680 to the outer 

race of the new Ball Bearing (Item 10) and align it with 
the bore of the Cylinder (Item 11); then, press the new 
Ball Bearing (Item 10) into the Cylinder (Item 11).

  FIGURE  8

10

13

11

10

9

16

  FIGURE   7

13

11

9

14

15

Hub

16

  FIGURE  6

17

Cylinder, Piston, 

Friction Disc, and 

Compression Spring

CAUTION

Working with spring loaded or tension 
loaded fasteners and devices can cause 
injury.  Wear safety glasses and take the 
appropriate safety precautions.  

Содержание AIR CHAMP II F-450

Страница 1: ...1 FORM NO L 20143 M 1216 Air Champ II F 450 L 600 M 800 and H 1000 AIR CHAMP PRODUCTS...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...le of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Friction Facing Admustment 7 Lubrication 7 Air Connections 8 Operation 8 Troubleshooting 9 Parts Replacement 10 Repl...

Страница 4: ...shapes and machined edges CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING This product is capable of emitting a spark if misused...

Страница 5: ...his flat See Figure 1 Two holes are provided in the adjustment nut Item 16 for set screw Item 17 The set screw can be installed in either threaded hole but must be tightened down over the hub flat For...

Страница 6: ...ABLE 4 FIGURE 3 L E D O M O N M E T I N O I T P I R C S E D E U Q R O T 0 5 4 F 5 2 0 2 0 5 2 m N 0 5 8 2 s b L t F 1 2 0 0 6 L 5 2 0 2 0 5 2 m N 0 5 8 2 s b L t F 1 2 0 0 8 M 5 2 8 1 2 1 3 m N 8 1 1...

Страница 7: ...prefer to use an air line lubricator which injects oil into the pressurized air forcing an oil mist into the air chamber This is acceptable but care must be taken to ensure once an air mist lubricati...

Страница 8: ...Align the air inlet ports to a down position to allow condensation to drain out of the air chambers of the product CAUTION Low air pressure will cause slippage and overheating Excessive air pressure...

Страница 9: ...e v e N s g n i t t e s s n o i t c e n n o c e n i l r i a r o f g n i b u t r o e p i p d i g i R e n i l r i a l l a r o f g n i b u t r o e p i p e l b i x e l f e s U s n o i t c e n n o c e g a...

Страница 10: ...Piston Item 13 then pressing on the outer bearing race press the new Ball Bearing into the Piston 9 Press the Adjustment Nut Item 16 into the new Ball Bearing Item 10 10 Using a bearing puller remove...

Страница 11: ...Disc Item 1 20 Remove the Retaining Ring Item 3 from the Sheave or Drive Disc Item 1 21 Press the old Ball Bearing s Item 2 out of the Sheave or Drive Disc Item 1 22 Clean the bearing bore of the She...

Страница 12: ...tem 7 onto the Hub Item 6 31 Slide the Cylinder Piston and Friction Disc and Adjustment Nut Item 16 onto the Hub Item 6 32 Screw the Adjustment Nut Item 16 onto the Hub Item 6 33 Check Friction Facing...

Страница 13: ...w 4 34 Lock Washer 4 26 25 24 33 34 FIGURE 14 ITEM DESCRIPTION QTY 11 Cylinder 1 12 Slotted Spring Pin 1 13 Piston 1 141 O ring Seal Small 1 151 O ring Seal Large 1 16 Adjustment Nut 1 17 Set Screw 1...

Страница 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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