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11

FORM NO. L-20143-M-1216

Refer to Figures 9 & 10. 

14.  Supporting the inner bearing race, press the Friction 

Disc (Item 9) into the Ball Bearing (Item 10).

 
15.  Clean the O-ring Seal contact surfaces of the Piston 

(Item 13) and Cylinder (Item 11) with fresh safety 
solvent.

16.   Coat the new O-ring Seals (Items 14 and 15) and the 

O-ring Seal contact surfaces of the Piston (Item 13) 
and Cylinder (Item 11) with a thin film of fresh O-ring 
lubricant.

17.   Install the new O-ring Seals (Items 14 and 15) onto 

the Piston (Item 13).

     NOTE:  Realign the Slotted Spring Pin (Item 12) 

on the Cylinder (Item 11) with the hole in the Piston 
(Item13). 

18.   Slide the Piston (Item 13) into the Cylinder (Item 11).

19.   Press the Hub (Item 6) out of the Ball Bearing(s) (Item 

2) and Sheave or Drive Disc (Item 1).

20.  Remove the Retaining Ring (Item 3) from the Sheave 

or Drive Disc (Item 1).

21.   Press the old Ball Bearing(s) (Item 2) out of the Sheave  

or Drive Disc (Item 1).

22.  Clean the bearing bore of the Sheave or Drive Disc  

(Item 1) with fresh safety solvent, making sure all old 
Loctite

®

 residue has been removed.

23.   Apply an adequate amount of Loctite® 680 to evenly 

coat the outer race of the new Ball Bearing (Item 2) 
and align it with the bore of the Sheave or Drive Disc 
(Item 1); then, press the new Ball Bearing (Item 2) into 
the Sheave or Drive Disc (Item 1).

24.   Reinstall the Retaining Ring (Item 3).

25.  Fully support the inner race of the new Ball Bearing 

(Item 2) and press the Hub (Item 6) into the new Ball 
Bearing.

  FIGURE  10

6

3

2

1

  FIGURE  9

9

11

12

14

15

13

16

  PARTS REPLACEMENT  (continued)

CAUTION

Working with spring loaded or tension 
loaded fasteners and devices can cause 
injury.  Wear safety glasses and take the 
appropriate safety precautions.  

Содержание AIR CHAMP II F-450

Страница 1: ...1 FORM NO L 20143 M 1216 Air Champ II F 450 L 600 M 800 and H 1000 AIR CHAMP PRODUCTS...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...le of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Friction Facing Admustment 7 Lubrication 7 Air Connections 8 Operation 8 Troubleshooting 9 Parts Replacement 10 Repl...

Страница 4: ...shapes and machined edges CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING This product is capable of emitting a spark if misused...

Страница 5: ...his flat See Figure 1 Two holes are provided in the adjustment nut Item 16 for set screw Item 17 The set screw can be installed in either threaded hole but must be tightened down over the hub flat For...

Страница 6: ...ABLE 4 FIGURE 3 L E D O M O N M E T I N O I T P I R C S E D E U Q R O T 0 5 4 F 5 2 0 2 0 5 2 m N 0 5 8 2 s b L t F 1 2 0 0 6 L 5 2 0 2 0 5 2 m N 0 5 8 2 s b L t F 1 2 0 0 8 M 5 2 8 1 2 1 3 m N 8 1 1...

Страница 7: ...prefer to use an air line lubricator which injects oil into the pressurized air forcing an oil mist into the air chamber This is acceptable but care must be taken to ensure once an air mist lubricati...

Страница 8: ...Align the air inlet ports to a down position to allow condensation to drain out of the air chambers of the product CAUTION Low air pressure will cause slippage and overheating Excessive air pressure...

Страница 9: ...e v e N s g n i t t e s s n o i t c e n n o c e n i l r i a r o f g n i b u t r o e p i p d i g i R e n i l r i a l l a r o f g n i b u t r o e p i p e l b i x e l f e s U s n o i t c e n n o c e g a...

Страница 10: ...Piston Item 13 then pressing on the outer bearing race press the new Ball Bearing into the Piston 9 Press the Adjustment Nut Item 16 into the new Ball Bearing Item 10 10 Using a bearing puller remove...

Страница 11: ...Disc Item 1 20 Remove the Retaining Ring Item 3 from the Sheave or Drive Disc Item 1 21 Press the old Ball Bearing s Item 2 out of the Sheave or Drive Disc Item 1 22 Clean the bearing bore of the She...

Страница 12: ...tem 7 onto the Hub Item 6 31 Slide the Cylinder Piston and Friction Disc and Adjustment Nut Item 16 onto the Hub Item 6 32 Screw the Adjustment Nut Item 16 onto the Hub Item 6 33 Check Friction Facing...

Страница 13: ...w 4 34 Lock Washer 4 26 25 24 33 34 FIGURE 14 ITEM DESCRIPTION QTY 11 Cylinder 1 12 Slotted Spring Pin 1 13 Piston 1 141 O ring Seal Small 1 151 O ring Seal Large 1 16 Adjustment Nut 1 17 Set Screw 1...

Страница 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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