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9

III. Water Piping and Trim

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Design and install boiler and system piping

 to 

prevent oxygen contamination of boiler water.

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There are many possible causes of oxygen 
contamination such as:

1.  Addition of excessive make-up water as a result of 

system leaks.

2.  Absorption through open tanks and fi ttings.

3.  Oxygen permeable materials in the distribution 

system.

 

In order to insure long product life, oxygen sources 
should be eliminated. This can be accomplished by 
taking the following measures:

1.  Repairing system leaks to eliminate the need for 

addition of make-up water.

2.  Eliminating open tanks from the system.

3.  Eliminating and/or repairing fi ttings which allow 

oxygen absorption.

4.  Use of non-permeable materials in the distribution 

system.

5.  Isolating the boiler from the system water by 

installing a heat exchanger.

B.

 

Connect system supply and return piping

 to boiler.  

See Figure 5.  Also consult I=B=R Installation and 
Piping Guides.  Maintain minimum ½ inch clearance 
from hot water piping to combustible materials.

1.  If this boiler is used in connection with refrigeration 

systems, the boiler must be installed so that the 
chilled medium is piped in parallel with the heating 
boiler using appropriate valves to prevent the chilled 
medium from entering the boiler, see Figure 6. Also 
consult I=B=R Installation and Piping Guides.

2.  If this boiler is connected to heating coils located 

in air handling units where they may be exposed 
to refrigerated air, the boiler piping must be 
equipped with fl ow control valves to prevent gravity 
circulation of boiler water during the operation of 
the cooling system.

3.  If boiler is used with a New Yorker Mate Indirect-

Fired Domestic Water Heater, install the New Yorker 
Mate as a separate heating zone.  Refer to the New 
Yorker Mate Installation, Operating, and Service 
Instructions for additional information.

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4.  Use a system bypass if the boiler is to be operated 

in a system which has a large volume or excessive 
radiation where low boiler water temperatures may 
be encountered (i.e. converted gravity circulation 
system, etc.).

    The bypass should be the same size as the supply 

and return lines with valves located in the bypass 
and return line as illustrated in Figures 5 and 7 in 
order to regulate water fl ow for maintenance of 
higher boiler water temperature.

 

Set the by-pass and return valves to a half throttle 
position to start. Operate boiler until the system 
water temperature reaches its normal operating 
range.

 

Adjust the valves to maintain 180°F  to 200°F boiler 
water temperature and greater than 120°F return 
temperature.  Adjust both valves simultaneously.  
Closing the boiler return valve while opening 
the by-pass valve will raise the boiler return 
temperature.  Opening the boiler return valve while 
closing the by-pass valve will lower the boiler return 
temperature.

5.  A hot water boiler installed above radiation level 

must be provided with a low water cutoff device as 
part of the installation.

 

If a low water cut-off is required, it must be 
mounted in the system piping above the boiler.

 

The minimum safe water level of a hot water boiler 
is just above the highest water containing cavity of 
the boiler; that is, a hot water boiler must be full of 
water to operate safely.

C. 

Install Safety Relief Valve.  

See Figures 5 and 7.  

Safety Relief Valve must be installed with spindle in 
vertical position.  Installation of the relief valve must 
be consistent with the ANSI/ASME Boiler and Pressure 
Vessel Code, Section IV.

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Содержание microTEKDV

Страница 1: ...i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ _ V D K E T o r c i m r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l l a t s n I r o t c a r t n o C g n i t a e H r e b m u N e n o h P s s e r d d A INSTALLATION OPERATING AND SERVICE INSTRUCTIONS FOR microTEKDV DIRECT VENT OIL FIRED BOILER 8141965R6 2 06 P...

Страница 2: ...t a l l a t s n i r e p o r p m I r e d r o r e p o r p e h t n i s n o i t c u r t s n i l l a w o l l o f o t e r u l i a F e f i l f o s s o l r o y r u j n i l a n o s r e p e g a m a d l l a g n i d u l c n i s n o i t c u r t s n i l l a d n a t s r e d n u d n a d a e R h t a e d r o y r u j n i l a n o s r e p e s u a c n a c r e l i o b e h t h t i w d e d i v o r p e r a h c i h w s l a ...

Страница 3: ...e h t o s d e l l a t s n i e b t s u m d n a n o i t a r e p o e f a s r o f r i a h s e r f s d e e n r e l i o b s i h T r i a n o i t a l i t n e v d n a n o i t s u b m o c e t a u q e d a e h t e r o f e b d e n a e l c d n a d e t c e p s n i e b t s u m s m e t s y s e k a t n i r i a d n a g n i t n e v e h t f o r o i r e t n i e h T g n i t a e h e h t t u o h g u o r h t y l l a c i d ...

Страница 4: ...e p o d n a y l b m e s s a r o f s r e l i o B d e r i F y l l a c i t a m o t u A r o f s e c i v e D y t e f a S s e c i v e d y t e f a s d n a n o d e l l a t s n i e b t o n n a c r e l i o B g n i r o o l f e l b i t s u b m o c n o n o i t a l l a t s n i r o f e l b a t i u s s i r e l i o b s i h T g n i t e p r a c g n i w o l l o f e h t o t e r e h d a t i n u s i h t m o r f y t i l ...

Страница 5: ...ion 6 II Unpack Boiler 7 III Water Piping and Trim 9 IV Venting Air Intake Piping 12 V Electrical and Sequence of Operations 18 VI Oil Piping 20 VII System Start up 22 VIII Service and Cleaning 26 IX Repair Parts 29 X Appendix Low Water Cut Off 35 Water Content 6 1 Gallons ...

Страница 6: ...date proper combustion of oil Local and national codes may apply and should be referenced 1 In unconfined spaces basement in buildings of conventional frame brick or stone construction infiltration normally is adequate to provide air for combustion An unconfined space is a space whose volume is greater than or equal to 50 cubic feet per 1000 BTUH of the combined input of all air consuming applianc...

Страница 7: ... Insulation Pieces and Combustion Chamber Liner see Paragraph G 4 Remove 4 hex nuts from bolts that attach hinges and hinge spacers to left side of Tubesheet Remove 4 hex head cap screws that attach hinges to door 5 Attach 2 hinge brackets spacers to Tubesheet and 2 hinge brackets to Door on right side of boiler 3 Holes in each Hinge Bracket must line up with 3 matching holes in Spacer Tubesheet o...

Страница 8: ...8 Figure 2 Minimum Clearances to Combustible Materials Figure 3 Proper Hinge Bracket Installation and Assembly ...

Страница 9: ...operation of the cooling system 3 If boiler is used with a New Yorker Mate Indirect Fired Domestic Water Heater install the New Yorker Mate as a separate heating zone Refer to the New Yorker Mate Installation Operating and Service Instructions for additional information N O I T U A C r e t a w n r u t e r h t i w r e l i o b e t a r e p o t o n o D F 0 2 1 w o l e b s e r u t a r e p m e t 4 Use a...

Страница 10: ...5 1 Close isolation valve in boiler supply piping 2 Isolate all circuits by closing zone valves or balancing valves 3 Attach a hose to hose bib located just below isolation valve in boiler supply piping Note Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Starting with one circuit open zone valve 5 Open hose bib 6 Open fill valve Make up water line should be locate...

Страница 11: ...11 Figure 6 Recommended Piping for Combination Heating Cooling Refrigeration Systems Figure 7 Recommended Boiler Piping for Zoning with Circulators ...

Страница 12: ...at vent terminal may be installed through is 12 inches G N I N R A W d e s o p x e e r e h w l a n i m r e t t n e v e t a c o l T O N O D y a m e c i d n a e r u t s i o M d n i w g n i l i a v e r p o t n o i t a n i m r e t t n e v d n u o r a s e c a f r u s n o m r o f d l u o h s s e c a f r u s n o i t a r o i r e t e d t n e v e r p o T c t e d e t n i a p d e l a c s r i a p e r d o o g n...

Страница 13: ...e l i o b e t a r e p o t o n o D e p i p t n e v h g u o r h t e p i p t n e V d e h s u r c n e e b s a h e p i p t n e v e t a r e p o t o n o D d e l a e s y l e t e l p m o c e b t s u m s i e v e e l s n o i t a l u s n i e p i p t n e v f i r e l i o b g n i s s i m r o d e y a r f d e g a m a d B Vent Installation Direct Vent and Side Wall Vent 1 Install Vent Terminal See Figure 10 a After...

Страница 14: ...14 Figure 10 Vent Installation Figure 11 Vent Connector Un Assembled ...

Страница 15: ...15 Figure 13 Air Intake Installation Figure 12 Vent Connector Assembled ...

Страница 16: ...ion sleeve with the gear clamps provided 6 Secure vent pipe in position with pipe straps a All horizontal runs must rise at least inch per foot toward vent terminal b Avoid any sags or dips in vent pipe C Air Intake Installation Direct Vent only See Figure 13 G N I N R A W e p i p e k a t n i r i a f o e z i s e c u d e r t o n o D n o i t s u b m o c w o l l o f d n a d n a t s r e d n u d a e R ...

Страница 17: ... t a c o l t o n o D e l i t a l o v s t n e g r e t e d s C F C s e t a l l i t s i d t n e s e r p e r a s l a c i m e h c r e h t o y n a r o s r o p a v l l i w e r u l i a f d n a n o i s o r r o c r e l i o b e r e v e S t l u s e r D Air Intake Installation Indoor Air for Combustion 1 Remove the black plastic inlet cover from the right side of the Beckett AFII burner 2 Attach the Air Intake...

Страница 18: ...cuit and also the burner circuit if the boiler water temperature is below the high limit setting The high limit switch shuts off the burner if boiler water temperature exceeds the high limit setting See Figure 14 3 R7184P Oil Primary Control The R7184P operates the oil burner motor solenoid oil valve and the ignition transformer in response to a call for heat from the L8148A limit control a A call...

Страница 19: ...19 Figure 15 Schematic Wiring Diagram ...

Страница 20: ...ed for single pipe installations 2 The single stage fuel unit may be installed single pipe with gravity feed or lift Maximum allowable lift is 8 feet See Figure 16 E C I T O N y l e t u l o s b a e b t s u m s n o i t a l l a t s n i e p i p e l g n i S t l u s e r y a m e m i r p f o s s o l r o s k a e l r o t h g i t r i a y l e t e l p m o c t i n u l e u f d n a e n i l d e e l B Figure 16 Si...

Страница 21: ... both suction and return lines Refer to Figure 17 Figure 17 Two Pipe Installation 3 E L B A T M P R 0 5 4 3 S T I N U E G A T S O W T S M E T Y S E P I P O W T H t f i L g i F e e S g n i b u T f o h t g n e L m u m i x a M e r u g i F e e S R H D O 8 3 H P G 3 g n i b u T D O 2 1 H P G 3 g n i b u T 0 3 9 0 0 1 2 5 8 0 0 1 4 7 7 0 0 1 6 9 6 0 0 1 8 0 6 0 0 1 0 1 2 5 0 0 1 2 1 4 4 0 0 1 4 1 6 3 0 ...

Страница 22: ... catch the oil 4 REMOVE GAUGE PORT PLUG from fuel pump and install pressure gauge 5 REMOVE TEST PLUG IN FLUE COLLAR 6 Close the service switch to start the burner If the burner does not start immediately check the manual overload switch on the motor if so equipped and the safety switch of the burner primary control G N I N R A W e l o h t h g i s f o t u o e m o c s e s a g e u l f t o h y r e V g...

Страница 23: ...pplied with the microTEKDV boiler is the result of extensive testing to obtain the best flame shape and efficient combustion Other brands of the same spray angle and spray pattern may be used but may not perform at the expected level of CO2 and smoke Nozzles are delicate and should be protected from dirt and abuse Nozzles are mass produced and can vary from sample to sample For all of those reason...

Страница 24: ... best solution is to bury the tank and lines deep enough to keep the oil above 40 F i HIGH ALTITUDE INSTALLATIONS Air openings must be increased at higher altitudes Use instruments and set for 11 5 to 12 5 CO2 j START UP NOISE Late ignition is the cause of start up noises If it occurs recheck for electrode settings flame shape air or water in the fuel lines k SHUT DOWN NOISE If the flame runs out ...

Страница 25: ...ler operating open drain valve and slowly drain boiler c Burner should stop when water level drops below low water cutoff probe Verify limit thermostat or other controls have not shut off boiler d Adjust thermostat to lowest setting Refill boiler H Boiler is now ready to be put into service E C I T O N S I T I N O I T A R E P O L A M R O N G N I R U D F I E R O M R E T A W D D A O T Y R A S S E C ...

Страница 26: ...start burner unless burner swing door is securely closed Close door install fasteners and tighten securely Door should be parallel to tubesheet when viewed from top and sides Reconnect two halves of Swing Door Interlock C Vent Air Intake System Inspect for obstructions soot accumulation proper support and deterioration of pipe fittings and joints 1 Inspect inside of vent pipe a Disconnect applianc...

Страница 27: ...nditions warrant to flush out the sediment chamber so the device will be free to function properly b Annual Service Float type low water cutoffs should be dismantled annually by qualified personnel to the extent necessary to insure freedom from obstructions and proper functioning of the working parts Inspect connecting lines to boiler for accumulation of mud scale etc and clean as required Examine...

Страница 28: ...ive gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard use...

Страница 29: ...or its authorized distributors Please contact New Yorker s main office for closest local source and or any additional information regarding repair parts New Yorker Boiler Co Inc P O Box 10 Hatfield PA 19440 0010 Phone 215 855 8055 Attn Customer Service Department Figure 19 microTEKDV Boiler Trim Controls ...

Страница 30: ...30 Figure 20 microTEKDV Boiler Jacket Insulation ...

Страница 31: ...31 Figure 21 microTEKDV Bare Boiler Assembly ...

Страница 32: ...32 Figure 22 Vent Kit Repair Parts ...

Страница 33: ...gure 23 Beckett AFII Oil Burner Repair Parts For replacement oil burner parts contact your wholesaler or the burner manufacturer R W Beckett Co P O Box 1289 Elyria OH 44036 800 OIL BURN 645 2876 440 327 1060 ...

Страница 34: ... e r c S p o t S 2 0 5 6 6 1 3 3 0 5 6 6 1 3 5 0 5 6 6 1 3 e n i L l e u F 4 9 3 5 e v l a V d i o n e l o S w e g a t S e l g n i S p m u P l e u F 7 5 7 1 2 e v l a V d i o n e l o S w e g a t S o w T p m u P l e u F 3 8 5 2 e v l a V d i o n e l o S l i O 9 8 7 1 2 e g n a l F t e k s a G 8 5 6 1 3 I I F A y l b m e s s A d a e H t o l s 6 1 7 6 1 5 t o l s 9 2 7 6 1 5 g u l P e l o H 9 3 1 2 p...

Страница 35: ...e boiler in either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in residential applications a probe type LWCO is used instead of a float type due to their relative costs and the simplicity of piping for a probe LWCO How to Pipe A tee is commonly used to connect...

Страница 36: ...not be applicable if the boiler is used or operated over its rated capacity is installed for uses other than home heating or is not maintained in accordance with New Yorker s Installation Operating and Service Instructions and hydronics industry standards 5 Improper Operation These warranties will not be applicable if the boiler has been damaged as a result of being improperly serviced or operated...

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