New Yorker microTEKDV Скачать руководство пользователя страница 26

26

Section VIII: Service and Cleaning

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A

General

 

 

 Inspection, service and cleaning should be conducted 
annually.  Turn off electric power and close oil supply 
valve while conducting service or maintenance.

B

Firetubes and Combustion Chamber

1.  CLEAN THE FIRETUBES

a.  For access to fi reside of boiler, pull two halves 

of Burner Swing Door Interlock wiring harness 
apart, remove fasteners holding door closed and 
open swing door.

b.  Prior to cleaning boiler, lay a protective cloth or 

plastic over combustion chamber liner.

c.  Using a 1 1/2" diameter wire brush (30" handle), 

clean fi retubes.  Measure 15" from end of brush 
opposite handle, and mark handle.  DO NOT 
allow this mark to go past front end of fi retube 
during cleaning, or brush will hit rear door 
insulation piece.

2.  CLEAN THE COMBUSTION CHAMBER

 

Using wire or fi ber bristle brush, clean inside of 
combustion chamber. DO NOT let brush hit rear 
door insulation piece or combustion chamber liner.

3. AFTER CLEANING 

a.  Vacuum debris inside bottom of rear door, 

remove protective cloth, and vacuum remaining 
fi reside of boiler as necessary. BE CAREFUL 
not to damage liner or rear door insulation piece. 
Inspect front and rear door insulation pieces, 

front door gaskets and combustion chamber liner 
for damage. Replace any damaged pieces.

4. CLOSE BOILER

 CAUTION: 

Do 

not start burner unless burner swing 

door is securely closed. Close door, install fasteners, 
and tighten securely. Door should be parallel 
to tubesheet when viewed from top and sides. 
Reconnect two halves of Swing Door Interlock.

C. 

Vent/Air Intake System

  

 

Inspect for obstructions, soot accumulation, proper 

support, and deterioration of pipe, fi ttings, and joints.

1.  Inspect inside of vent pipe.

a.  Disconnect appliance adapter from boiler fl ue 

collar.

b.  Remove any obstructions and clean with a wire 

brush as required.

c.  Reconnect appliance adapter to boiler fl ue collar 

as detailed in Section IV:  Venting/Air Intake 
Piping.

2.  Clean terminal screens.  Terminals must be free of 

obstruction, undamaged, with screens securely in 
place.

3.  Terminal and wall thimbles (if used) must be 

weather-tight.

4.  Pipe must be full round shape, and show no damage 

from impact or excessive temperature.

5.  Pipe must be supported at minimum 5 foot intervals 

and must not sag.

6.  All vent joints must be secure and watertight.

7.  All air intake joints must be secure and airtight.

D. 

Burner

1.  Replace the oil supply line fi lter.

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Содержание microTEKDV

Страница 1: ...i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B _ _ _ _ _ V D K E T o r c i m r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l l a t s n I r o t c a r t n o C g n i t a e H r e b m u N e n o h P s s e r d d A INSTALLATION OPERATING AND SERVICE INSTRUCTIONS FOR microTEKDV DIRECT VENT OIL FIRED BOILER 8141965R6 2 06 P...

Страница 2: ...t a l l a t s n i r e p o r p m I r e d r o r e p o r p e h t n i s n o i t c u r t s n i l l a w o l l o f o t e r u l i a F e f i l f o s s o l r o y r u j n i l a n o s r e p e g a m a d l l a g n i d u l c n i s n o i t c u r t s n i l l a d n a t s r e d n u d n a d a e R h t a e d r o y r u j n i l a n o s r e p e s u a c n a c r e l i o b e h t h t i w d e d i v o r p e r a h c i h w s l a ...

Страница 3: ...e h t o s d e l l a t s n i e b t s u m d n a n o i t a r e p o e f a s r o f r i a h s e r f s d e e n r e l i o b s i h T r i a n o i t a l i t n e v d n a n o i t s u b m o c e t a u q e d a e h t e r o f e b d e n a e l c d n a d e t c e p s n i e b t s u m s m e t s y s e k a t n i r i a d n a g n i t n e v e h t f o r o i r e t n i e h T g n i t a e h e h t t u o h g u o r h t y l l a c i d ...

Страница 4: ...e p o d n a y l b m e s s a r o f s r e l i o B d e r i F y l l a c i t a m o t u A r o f s e c i v e D y t e f a S s e c i v e d y t e f a s d n a n o d e l l a t s n i e b t o n n a c r e l i o B g n i r o o l f e l b i t s u b m o c n o n o i t a l l a t s n i r o f e l b a t i u s s i r e l i o b s i h T g n i t e p r a c g n i w o l l o f e h t o t e r e h d a t i n u s i h t m o r f y t i l ...

Страница 5: ...ion 6 II Unpack Boiler 7 III Water Piping and Trim 9 IV Venting Air Intake Piping 12 V Electrical and Sequence of Operations 18 VI Oil Piping 20 VII System Start up 22 VIII Service and Cleaning 26 IX Repair Parts 29 X Appendix Low Water Cut Off 35 Water Content 6 1 Gallons ...

Страница 6: ...date proper combustion of oil Local and national codes may apply and should be referenced 1 In unconfined spaces basement in buildings of conventional frame brick or stone construction infiltration normally is adequate to provide air for combustion An unconfined space is a space whose volume is greater than or equal to 50 cubic feet per 1000 BTUH of the combined input of all air consuming applianc...

Страница 7: ... Insulation Pieces and Combustion Chamber Liner see Paragraph G 4 Remove 4 hex nuts from bolts that attach hinges and hinge spacers to left side of Tubesheet Remove 4 hex head cap screws that attach hinges to door 5 Attach 2 hinge brackets spacers to Tubesheet and 2 hinge brackets to Door on right side of boiler 3 Holes in each Hinge Bracket must line up with 3 matching holes in Spacer Tubesheet o...

Страница 8: ...8 Figure 2 Minimum Clearances to Combustible Materials Figure 3 Proper Hinge Bracket Installation and Assembly ...

Страница 9: ...operation of the cooling system 3 If boiler is used with a New Yorker Mate Indirect Fired Domestic Water Heater install the New Yorker Mate as a separate heating zone Refer to the New Yorker Mate Installation Operating and Service Instructions for additional information N O I T U A C r e t a w n r u t e r h t i w r e l i o b e t a r e p o t o n o D F 0 2 1 w o l e b s e r u t a r e p m e t 4 Use a...

Страница 10: ...5 1 Close isolation valve in boiler supply piping 2 Isolate all circuits by closing zone valves or balancing valves 3 Attach a hose to hose bib located just below isolation valve in boiler supply piping Note Terminate hose in five gallon bucket at a suitable floor drain or outdoor area 4 Starting with one circuit open zone valve 5 Open hose bib 6 Open fill valve Make up water line should be locate...

Страница 11: ...11 Figure 6 Recommended Piping for Combination Heating Cooling Refrigeration Systems Figure 7 Recommended Boiler Piping for Zoning with Circulators ...

Страница 12: ...at vent terminal may be installed through is 12 inches G N I N R A W d e s o p x e e r e h w l a n i m r e t t n e v e t a c o l T O N O D y a m e c i d n a e r u t s i o M d n i w g n i l i a v e r p o t n o i t a n i m r e t t n e v d n u o r a s e c a f r u s n o m r o f d l u o h s s e c a f r u s n o i t a r o i r e t e d t n e v e r p o T c t e d e t n i a p d e l a c s r i a p e r d o o g n...

Страница 13: ...e l i o b e t a r e p o t o n o D e p i p t n e v h g u o r h t e p i p t n e V d e h s u r c n e e b s a h e p i p t n e v e t a r e p o t o n o D d e l a e s y l e t e l p m o c e b t s u m s i e v e e l s n o i t a l u s n i e p i p t n e v f i r e l i o b g n i s s i m r o d e y a r f d e g a m a d B Vent Installation Direct Vent and Side Wall Vent 1 Install Vent Terminal See Figure 10 a After...

Страница 14: ...14 Figure 10 Vent Installation Figure 11 Vent Connector Un Assembled ...

Страница 15: ...15 Figure 13 Air Intake Installation Figure 12 Vent Connector Assembled ...

Страница 16: ...ion sleeve with the gear clamps provided 6 Secure vent pipe in position with pipe straps a All horizontal runs must rise at least inch per foot toward vent terminal b Avoid any sags or dips in vent pipe C Air Intake Installation Direct Vent only See Figure 13 G N I N R A W e p i p e k a t n i r i a f o e z i s e c u d e r t o n o D n o i t s u b m o c w o l l o f d n a d n a t s r e d n u d a e R ...

Страница 17: ... t a c o l t o n o D e l i t a l o v s t n e g r e t e d s C F C s e t a l l i t s i d t n e s e r p e r a s l a c i m e h c r e h t o y n a r o s r o p a v l l i w e r u l i a f d n a n o i s o r r o c r e l i o b e r e v e S t l u s e r D Air Intake Installation Indoor Air for Combustion 1 Remove the black plastic inlet cover from the right side of the Beckett AFII burner 2 Attach the Air Intake...

Страница 18: ...cuit and also the burner circuit if the boiler water temperature is below the high limit setting The high limit switch shuts off the burner if boiler water temperature exceeds the high limit setting See Figure 14 3 R7184P Oil Primary Control The R7184P operates the oil burner motor solenoid oil valve and the ignition transformer in response to a call for heat from the L8148A limit control a A call...

Страница 19: ...19 Figure 15 Schematic Wiring Diagram ...

Страница 20: ...ed for single pipe installations 2 The single stage fuel unit may be installed single pipe with gravity feed or lift Maximum allowable lift is 8 feet See Figure 16 E C I T O N y l e t u l o s b a e b t s u m s n o i t a l l a t s n i e p i p e l g n i S t l u s e r y a m e m i r p f o s s o l r o s k a e l r o t h g i t r i a y l e t e l p m o c t i n u l e u f d n a e n i l d e e l B Figure 16 Si...

Страница 21: ... both suction and return lines Refer to Figure 17 Figure 17 Two Pipe Installation 3 E L B A T M P R 0 5 4 3 S T I N U E G A T S O W T S M E T Y S E P I P O W T H t f i L g i F e e S g n i b u T f o h t g n e L m u m i x a M e r u g i F e e S R H D O 8 3 H P G 3 g n i b u T D O 2 1 H P G 3 g n i b u T 0 3 9 0 0 1 2 5 8 0 0 1 4 7 7 0 0 1 6 9 6 0 0 1 8 0 6 0 0 1 0 1 2 5 0 0 1 2 1 4 4 0 0 1 4 1 6 3 0 ...

Страница 22: ... catch the oil 4 REMOVE GAUGE PORT PLUG from fuel pump and install pressure gauge 5 REMOVE TEST PLUG IN FLUE COLLAR 6 Close the service switch to start the burner If the burner does not start immediately check the manual overload switch on the motor if so equipped and the safety switch of the burner primary control G N I N R A W e l o h t h g i s f o t u o e m o c s e s a g e u l f t o h y r e V g...

Страница 23: ...pplied with the microTEKDV boiler is the result of extensive testing to obtain the best flame shape and efficient combustion Other brands of the same spray angle and spray pattern may be used but may not perform at the expected level of CO2 and smoke Nozzles are delicate and should be protected from dirt and abuse Nozzles are mass produced and can vary from sample to sample For all of those reason...

Страница 24: ... best solution is to bury the tank and lines deep enough to keep the oil above 40 F i HIGH ALTITUDE INSTALLATIONS Air openings must be increased at higher altitudes Use instruments and set for 11 5 to 12 5 CO2 j START UP NOISE Late ignition is the cause of start up noises If it occurs recheck for electrode settings flame shape air or water in the fuel lines k SHUT DOWN NOISE If the flame runs out ...

Страница 25: ...ler operating open drain valve and slowly drain boiler c Burner should stop when water level drops below low water cutoff probe Verify limit thermostat or other controls have not shut off boiler d Adjust thermostat to lowest setting Refill boiler H Boiler is now ready to be put into service E C I T O N S I T I N O I T A R E P O L A M R O N G N I R U D F I E R O M R E T A W D D A O T Y R A S S E C ...

Страница 26: ...start burner unless burner swing door is securely closed Close door install fasteners and tighten securely Door should be parallel to tubesheet when viewed from top and sides Reconnect two halves of Swing Door Interlock C Vent Air Intake System Inspect for obstructions soot accumulation proper support and deterioration of pipe fittings and joints 1 Inspect inside of vent pipe a Disconnect applianc...

Страница 27: ...nditions warrant to flush out the sediment chamber so the device will be free to function properly b Annual Service Float type low water cutoffs should be dismantled annually by qualified personnel to the extent necessary to insure freedom from obstructions and proper functioning of the working parts Inspect connecting lines to boiler for accumulation of mud scale etc and clean as required Examine...

Страница 28: ...ive gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard use...

Страница 29: ...or its authorized distributors Please contact New Yorker s main office for closest local source and or any additional information regarding repair parts New Yorker Boiler Co Inc P O Box 10 Hatfield PA 19440 0010 Phone 215 855 8055 Attn Customer Service Department Figure 19 microTEKDV Boiler Trim Controls ...

Страница 30: ...30 Figure 20 microTEKDV Boiler Jacket Insulation ...

Страница 31: ...31 Figure 21 microTEKDV Bare Boiler Assembly ...

Страница 32: ...32 Figure 22 Vent Kit Repair Parts ...

Страница 33: ...gure 23 Beckett AFII Oil Burner Repair Parts For replacement oil burner parts contact your wholesaler or the burner manufacturer R W Beckett Co P O Box 1289 Elyria OH 44036 800 OIL BURN 645 2876 440 327 1060 ...

Страница 34: ... e r c S p o t S 2 0 5 6 6 1 3 3 0 5 6 6 1 3 5 0 5 6 6 1 3 e n i L l e u F 4 9 3 5 e v l a V d i o n e l o S w e g a t S e l g n i S p m u P l e u F 7 5 7 1 2 e v l a V d i o n e l o S w e g a t S o w T p m u P l e u F 3 8 5 2 e v l a V d i o n e l o S l i O 9 8 7 1 2 e g n a l F t e k s a G 8 5 6 1 3 I I F A y l b m e s s A d a e H t o l s 6 1 7 6 1 5 t o l s 9 2 7 6 1 5 g u l P e l o H 9 3 1 2 p...

Страница 35: ...e boiler in either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in residential applications a probe type LWCO is used instead of a float type due to their relative costs and the simplicity of piping for a probe LWCO How to Pipe A tee is commonly used to connect...

Страница 36: ...not be applicable if the boiler is used or operated over its rated capacity is installed for uses other than home heating or is not maintained in accordance with New Yorker s Installation Operating and Service Instructions and hydronics industry standards 5 Improper Operation These warranties will not be applicable if the boiler has been damaged as a result of being improperly serviced or operated...

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