New Yorker FR-147 Скачать руководство пользователя страница 29

29

111079-01 - 12/20

FR

Installation & Service Manual

A.   Setting the High Limit: The high limit is factory  

 

set at 190oF. To adjust, turn the HI TEMP Dial A  

 

until the desired setting is displayed. (Setting 

 

range: 100o-220oF).

B.  Setting the Low Limit: The low limit is designed  

 

to maintain temperature in boilers equipped with  

 

tankless coils used for domestic hot water. The 

       low limit is factory set to OFF. Prior to adjusting,  

 

remove the jumper (not equipped on all units)  

 

B. Then turn the LP TEMP Dial C clockwise until  

       the desired temperature is displayed. For proper  

       operation, the low temperature limit setting   

       should be least 10o below the high limit  

 

 

 setting. 

NOTE: 

For cold start operation, the low  

 

 limit must be turned OFF. 

IMPORTANT:

  

If low 

 

 limit temperature cannot be set above 140oF,  

 

 remove jumper B. (Setting range: OFF or 110o  

       -200o F).
C.  Setting the Economy Feature: The Economy  

       Feature is factory set for a 1 zone heating    

 

system. To adjust, turn the ECONOMY Dial    

 

D until the number displayed equals the  

 

 

number of heating zones. Do not include indirect  

 

water heaters in the number of heating zones.  

 

The Economy Feature conserves fuel by  

 

 

reducing boiler temperature (see “How Thermal  

 

Targeting Works”. If the heating system is    

 

unable to supply needed heat to the house, the  

 

ECONOMY Dial should be turned to a lower  

 

setting (example: In a three zone house, turn  

 

the  dial to 2 or 1.) Conversely, if the boiler    

 

provides adequate heat, added fuel savings  

 

can be achieved by selecting a higher setting  

 

(example: 4 or 5). If the heating and indirect water  

 

heater signals were not separated when wiring the  

 

control, the Economy Feature should be  

 

 

turned OFF to ensure the boiler supplies  

 

 

adequate temperature to heat the indirect    

 tank.
D.  Setting the Zone/Indirect Switch: See WIRING.

Setting

Off

Disables economy function. Will allow boiler to fire until hi-limit temp is reached 

and re-fire with a 10o subtractive differential

LO

Provides lowest level of fuel savings. Use this setting only if the house does not 

stay warm at higher settings.

1

Recommended setting for single zone systems

2

Recommended setting for Two zone systems

3

Recommended setting for Three zone systems

4

Recommended setting for Four zone systems

5

Recommended setting for Five zone systems

HI

Provides highest level of fuel savings

E.  Optional Features: NOTE: The Program Mode -  

 

Pro - is accessed by turning the LP TEMP dial to a  

 

position just above OFF.

     1.   Thermal Pre-Purge: Thermal Pre-Purge is   

      designed to maximize boiler efficiency. When  

      activated, the control will supply latent heat  

      that may remain in the boiler from a previous  

      run cycle to the heating zone that is now  

      calling. The control monitors how quickly the  

      boiler temperature is declining and activates  

      the burner only when it determines that the  

      latent heat is insufficient to satisfy the call.  

      During the purge cycle, the display will      

      indicate Pur. This feature works with  

    

      single-zone and multi-zone heating systems   

      utilizing circulators or zone valves. No change       

      in wiring is needed.

 

To activate Thermal Pre-Purge

 

1. Turn the LO TEMP dial to access the   

 

    Program Mode - indicated in the display as  

 

    Pro

 

2. Turn the HI TEMP dial to select feature 1

 

3. Push the Test/Setting Button to turn Thermal  

 

    Pre-Purge ON or OFF

 

4. Reset LO TEMP and HI TEMP settings to  

 

    desired temperatures.

     2.  Degrees Fahrenheit or Celsius: The  

 

      control has the ability to operate in degrees  

      Fahrenheit or Celsius. When operating in  

      Celsius, a c will appear in the display next  

      to the temperature when ever the temperature  

      is below 100 degrees.

  

To change between degrees Fahrenheit and

  

 

degrees Celsius

 

1. Turn the LO TEMP dial to access the   

 

    Program Mode - indicated in the display as  

 

    Pro

 

2. Turn the HI TEMP dial to select feature 2

 

3. Push the Test/Setting Button to c for Celsius  

 

    or F for Fahrenheit

 

4. Reset LO TEMP and HI TEMP settings to  

 

    desired temperatures.

   

  3.

 

Manual Reset Low Water Cut-Off: The low  

     water cut-off operation on the HydroStat can  

     be set to operate in automatic (default) or  

     manual reset mode. When in manual reset  

     mode, the control will shut- down the burner  

     immediately when low water condition is  

     detected. If the low water condition 

         is sustained for 30 seconds, the low water light 

         will blink,indicating that the control has locked  

     out the burner. The control can only be reset  

     by pushing the Test Settings button on the top  

     of the control. The manual reset feature meets  

     CSD-1 code requirements.

IMPORTANT:

 The system must be checked by a 

qualified heating professional prior to resuming 

operation.

WARNING: DO NOT ADD WATER UNTIL THE 
BOILER HAS FULLY COOLED.

9

 Operating 

Содержание FR-147

Страница 1: ...ng contractor When seeking information on boiler provide Boiler Model Number and Serial Number as shown on Rating Label Manual Contents Page 1 General Information 5 2 Pre Installation 7 3 Knockdown Bo...

Страница 2: ...operations of controls and safety devices operations of controls and safety devices D All wiring on boilers installed in the USA shall be made in accordance with the D All wiring on boilers installed...

Страница 3: ...stall Limit Sensor may result in property damage personal injury or loss of life due to elevated operating temperatures and or pressures This boiler is NOT suitable for installation on combustible flo...

Страница 4: ...chimney flue must be inspected and cleaned before the start of the heating season for any obstructions A clean and unobstructed chimney flue is necessary to allow noxious fumes that could cause injur...

Страница 5: ...01 12 20 FR Installation Service Manual Figure 1A FR HGS Water Boiler Heat Only Beckett Burner Figure 1B FR 122E Thru FR 232 Water Boiler With or Without Tankless Heater Beckett Burner 1 General Info...

Страница 6: ...Boiler Series Boiler Model Burner Capacity Heating Capacity MBH 2 Net Ratings Water MBH 3 AFUE Minimum Chimney Requirement GPH MBH 1 Round In Dia Rectangle In x In Height Ft FR HGS FRHGSL 0 80 112 100...

Страница 7: ...e Installation of Oil Burning Equipment NOTE 2 FR Series boilers can be installed in rooms with clearances from combustible material as listed above Listed clearances cannot be reduced for alcove or c...

Страница 8: ...ommunicating with the outdoors Locate one opening within 12 inches of top of space Locate remaining opening within 12 inches of bottom of space Minimum dimension of air opening is 3 inches Size each o...

Страница 9: ...lly insert limit sensor into immersion well such that the tip on the limit sensor touches the bottom of the immersion well See Figure 3 1 3 Mount burner to front fire door and wire according to instru...

Страница 10: ...Burner Spec Label Riello Burners 111083 01 5 Energy Guide Label 6 Limit Sensor Insertion Depth Warning Label 103106 03 7 ASME Cover Plate Label 81460041 Notes 1 Installation is Not complete unless al...

Страница 11: ...11 111079 01 12 20 FR Installation Service Manual Figure 3 4 Burner Mounting 3 Knock Down Boiler Assembly continued...

Страница 12: ...iping must be considered a If this boiler is used in connection with refrigeration systems the boiler must be installed so that the chilled medium is piped in parallel with the heating boiler using ap...

Страница 13: ...osition Installation of the relief valve must be consistent with ANSI ASME Boiler and Pressure Vessel Code Section IV WARNING Installation is NOT complete unless a safety relief valve is installed as...

Страница 14: ...14 111079 01 12 20 FR Installation Service Manual Figure 4 2 Recommended Water Piping for Circulator Zoned Heating Systems 4Water Piping and Trim continued...

Страница 15: ...15 111079 01 12 20 FR Installation Service Manual Figure 4 3 Recommended Water Piping for Zone Valve Zoned Heating Systems 4Water Piping and Trim continued...

Страница 16: ...articularly to well water An appropriate water softener should be installed based on the analysis and dealer s recommendation This is not only beneficial to the tankless heater but to piping and fixtu...

Страница 17: ...has been insulated and fitted with storm windows so that the heat loss of the home has been reduced This requires less fuel to be burned and sends 5Venting less heat up the chimney A new boiler proba...

Страница 18: ...vice Manual Figure 5 2 Draft Regulator Locations 5Venting continued c For the same reasons as in 2 above heat extractors mounted into the breeching are not recommended 3 For minimum clearances to comb...

Страница 19: ...ater pipes lighting fixtures television rays of the sun or near a fireplace Keep large furniture away from thermostat so there will be free movement of room air around this control Connect the thermos...

Страница 20: ...20 111079 01 12 20 FR Installation Service Manual Figure 6 1 Schematic Wiring Diagram without Tankless Heater Cold Start Control Beckett Burner 6 Electrical continued...

Страница 21: ...ly recommended B SINGLE PIPE OIL LINES 1 Standard burners are provided with single stage 3450 rpm fuel units with the bypass plug removed for single pipe installations Figure 7 1 Single Pipe Installat...

Страница 22: ...0 4 63 100 5 57 100 6 52 100 7 47 100 8 42 100 9 36 100 10 31 100 11 26 100 12 21 83 13 62 14 41 Table 7 2 Single Stage Units 3450 RPM Two Pipe Systems Table 7 3 Two Stage Units 3450 RPM Two Pipe Syst...

Страница 23: ...ed of air close zone valve or shut off valve Open zone valve to the next zone to be purged Repeat this step until all zones have been purged At completion open all zone valves i Close purge valve cont...

Страница 24: ...rner to run until oil flows from vent fitting in a SOLID stream without air bubbles for approximately 10 seconds 3 Close vent fitting and burner flame should start immediately after prepurge is comple...

Страница 25: ...be placed in a purge routine by See Figure 8 1 and Table 14 1 at the rear of this manual 4 ADJUST DRAFT REGULATOR for a draft of 0 02 water gauge over the fire after chimney has reached operating temp...

Страница 26: ...26 111079 01 12 20 FR Installation Service Manual Figure 8 2 L1 and V1 Head Electrode Positioning and Gun Setting Beckett AFG 8 System Start Up continued...

Страница 27: ...of unburned oil in the combustion area the control can only be reset three times The reset count returns to zero each time a call for heat is successfully completed v T T Jumper Select models have pre...

Страница 28: ...stance Reset safety switch Close line switch to boiler If burner starts and runs beyond safety switch cut off time cell is good If not install new cell Close hand valve in oil supply line Failure occu...

Страница 29: ...e systems 5 Recommended setting for Five zone systems HI Provides highest level of fuel savings E Optional Features NOTE The Program Mode Pro isaccessedbyturningtheLPTEMPdialtoa position just above OF...

Страница 30: ...l vs Standard Immersion Well When used to replace older temperature only controls the HyrdroStat can be installed on the existing well The Hydrolevel Elctro Well is required to activate low water cut...

Страница 31: ...Y to reset all features to the default settings 4 Reset LO TEMP and HI TEMP settings to desired temperatures 9 LED Legend and Test Settings Button a TEMP ACTIVE Indicates that the Fuel Smart HydroSta...

Страница 32: ...l the boiler temperature drops below the differential set point at which point the boiler will be allowed to fire again See Differential explanation NOTE This LED illuminates regularly during normal b...

Страница 33: ...reading pH Hydrion paper is inexpensive and obtainable from any chemical supply house or through your local druggist The pH should be higher than 7 but lower than 11 Add some of the washout chemical c...

Страница 34: ...nstructions outlined in Section IV Paragraphs A through K 10 Maintenance and Service Instructions continued WARNING This boiler contains controls which may cause the boiler to shut down and not restar...

Страница 35: ...brush clean front tube sheet Use care not to damage the insulation on the inside of the flue box Remove debris and vacuum as necessary e Replace turbulators and flue box door f Disconnect vent pipe f...

Страница 36: ...36 111079 01 12 20 FR Installation Service Manual Figure 11 1 Cleaning of FR Boiler 11 Boiler Cleaning continued...

Страница 37: ...sified as hazardous wastes in the United States and Canada First Aid Procedures If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists If...

Страница 38: ...t an air leak can have on CO2 readings 5 DIRT A fuel filter is a good investment Accidental accumulation of dirt in the fuel system can clog the nozzle or nozzle strainer and produce a poor spray patt...

Страница 39: ...tor relay is stuck closed see note below 2 Burner control will light then shut down after a short time then restart after one 1 minute a CAD cell is defective b Air leaking into oil line causing flame...

Страница 40: ...are illuminated and the control is installed on a standard immersion well this is false reading caused by a loss of continuity between the sensor and the inside of the well tube Follow steps 1 and 2 a...

Страница 41: ...l times when the control is powered Check for 120 VAC on terminals L1 and L2 YES Is the Red LED LOW WATER On YES NO Is the Yellow LED HI TEMP On YES The Control is Sensing High Temperature The burner...

Страница 42: ...ntinue to fire when there is a call from the thermostat or external zone Is the External Zone ZC ZR Calling for Heat YES The Control is Operating Normally NO Is the Low Limit Dial NO Set to OFF Check...

Страница 43: ...rker Wholesale distributor Should you require assistance in locating a New Yorker distributor in your area or have questions regarding the availability of New Yorker products or repair parts please co...

Страница 44: ...Installation Service Manual NOTE When ordering parts always give the serial number and model number shown on the boiler Also provide the name of the part s shown below FR Bare Boiler Repair Parts 13 S...

Страница 45: ...urner Door Assembly Includes Hardware N 109 111121 01 1 N 112 1 N 125 111123 01 1 1 N 132 1 1 1E Turbulator N 109 111125 01 11 N 112 12 N 125 18 18 N 132 111128 01 18 18 1F Combustion Chamber Insulati...

Страница 46: ...Stat 3250 Plus Cold Start 111133 01 1 1 1 1 1 1 Warm Start 111134 01 1 1 1 1 1 Electro Well 3 4 NPT x 4 110556 01 1 1 1 1 1 1 Relief Valve Conbraco 10 407 05 30PSI Obtain Locally 1 1 1 1 1 1 6 Draft R...

Страница 47: ...9 0 65 x 60W Delavan Loose 1 10 0 140 FRHGS 1 00 0 85 x 60B Hago Installed 9 1 FR 122 FR 122E 1 00 V 1 1 69 0 85 x 60A Delavan Installed 9 0 0 170 FR 147 FR147 1 25 V 1 1 69 1 00 x 60B Hago Installed...

Страница 48: ...eturn piping as shown below LWCO Location Select the appropriate size tee using the LWCO manufacturer s instructions Often the branch connection must have a minimum diameter to prevent bridging betwee...

Страница 49: ...ided piping and wiring connections and instructions to allow for this application How to Test Shut off fuel supply Lower water level until water level is BELOW the LWCO Generate a boiler demand by tur...

Страница 50: ...50 111079 01 12 20 FR Installation Service Manual SERVICE RECORD SERVICE PERFORMED DATE...

Страница 51: ...51 111079 01 12 20 FR Installation Service Manual SERVICE RECORD SERVICE PERFORMED DATE...

Страница 52: ...52 111079 01 12 20 FR Installation Service Manual...

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