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Front axle system - Powered front axle
4. Measure the backlash between pinion and ring gear,
using a dial gauge
(1)
perpendicular to the outer edge
of a tooth on the ring gear
(2)
.
5. Repeat the measurement in two other positions 120°
apart and compare the average of the three values
(Gm) with the prescribed normal backlash specifica-
tion of
0.18 mm
(
0.007 in
) -
0.23 mm
(
0.009 in
) aver-
age value
0.20 mm
(
0.008 in
).
If the measured backlash exceeds the prescribed
value, adjust the threaded adjustment rings by screw-
ing one of the rings in and the other out by the same
amount to correct the axial preload and thus obtain the
prescribed backlash.
NDIL14TR00427AB
4
6. With a dial gauge positioned perpendicular to the out-
side edge of one of the ring gear teeth, check that the
backlash between the pinion and ring gear is within
the tolerance limits of
0.18 mm
(
0.007 in
) -
0.23 mm
(
0.009 in
).
GNIL14TR04393AB
5
7. Using a wrench, tool number
380000252 (A)
turn the
threaded adjustment ring and check, using torque
wrench
(2)
that the combined rolling resistance torque
of the ring gear and pinion bearings is:
A2 = A1 +
1.0 N·m
(
0.74 lb ft
) to
1.5 N·m
(
1.11 lb ft
).
where:
A2 = combined ring gear/pinion rolling resistance
torque
A1 = rolling resistance torque of pinion only as mea-
sured previously
1.0 N·m
(
0.74 lb ft
) to
1.5 N·m
(
1.11 lb ft
) = rolling re-
sistance torque of crown wheel only measured at the
end of the pinion using wrench, tool number
380000257
and a torque wrench.
GNIL14TR04397AB
6
8. Tighten the cap bolts see figure in
Four-Wheel Drive
(4WD) axle - Torque (25.100)
to a torque of
113 N·m
(
83 lb ft
).
9. Install the safety plate, screwing the threaded adjust-
ment ring in or out up to the nearest notch.
10. Attach the bevel drive/differential to the axle casing af-
ter having carefully cleaned and degreased the mat-
ing surfaces and applied a bead of gasket eliminator
L
OCTITE
® 518
, approx.
2 mm
(
0.08 in
) wide along the
line shown in the figure.
47866583_ 02/12/2015
25.1 [25.100] / 28
Содержание Workmaster 50
Страница 2: ...SERVICE MANUAL Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 EN ...
Страница 7: ...47866583_ 02 12 2015 ...
Страница 8: ...INTRODUCTION 47866583_ 02 12 2015 1 ...
Страница 12: ...INTRODUCTION Advice BT09A213 1 47866583_ 02 12 2015 5 ...
Страница 20: ...SERVICE MANUAL Engine Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 ...
Страница 37: ...Index Engine 10 Engine and crankcase 001 Engine Install 15 Engine Remove 3 47866583_ 02 12 2015 10 1 10 001 16 ...
Страница 53: ...47866583_ 02 12 2015 10 3 10 202 10 ...
Страница 54: ...Engine 10 Fuel filters 206 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 4 10 206 1 ...
Страница 55: ...Contents Engine 10 Fuel filters 206 SERVICE Pre filter Remove 3 Install 4 47866583_ 02 12 2015 10 4 10 206 2 ...
Страница 58: ...Index Engine 10 Fuel filters 206 Pre filter Install 4 Pre filter Remove 3 47866583_ 02 12 2015 10 4 10 206 5 ...
Страница 59: ...47866583_ 02 12 2015 10 4 10 206 6 ...
Страница 60: ...Engine 10 Fuel tanks 216 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 5 10 216 1 ...
Страница 61: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel cooler Remove 3 Install 4 47866583_ 02 12 2015 10 5 10 216 2 ...
Страница 64: ...Index Engine 10 Fuel tanks 216 Fuel cooler Install 4 Fuel cooler Remove 3 47866583_ 02 12 2015 10 5 10 216 5 ...
Страница 65: ...47866583_ 02 12 2015 10 5 10 216 6 ...
Страница 66: ...Engine 10 Aftercooler 310 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 10 6 10 310 1 ...
Страница 67: ...Contents Engine 10 Aftercooler 310 SERVICE Aftercooler Remove 3 Install 5 47866583_ 02 12 2015 10 6 10 310 2 ...
Страница 72: ...Index Engine 10 Aftercooler 310 Aftercooler Install 5 Aftercooler Remove 3 47866583_ 02 12 2015 10 6 10 310 7 ...
Страница 73: ...47866583_ 02 12 2015 10 6 10 310 8 ...
Страница 80: ...47866583_ 02 12 2015 10 7 10 400 7 ...
Страница 82: ...SERVICE MANUAL Clutch Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 18 ...
Страница 98: ...Clutch Clutch and components GNIL14TR04659GB 1 47866583_ 02 12 2015 18 2 18 110 5 ...
Страница 116: ...SERVICE MANUAL Transmission Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 21 ...
Страница 121: ...Transmission Mechanical transmission GNIL14TR00824GA 1 47866583_ 02 12 2015 21 1 21 114 4 ...
Страница 157: ...47866583_ 02 12 2015 21 2 21 130 10 ...
Страница 190: ...Transmission 21 Dropbox 200 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 21 5 21 200 1 ...
Страница 198: ...SERVICE MANUAL Four Wheel Drive 4WD system Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 23 ...
Страница 199: ...Contents Four Wheel Drive 4WD system 23 23 314 Drive shaft 23 1 47866583_ 02 12 2015 23 ...
Страница 208: ...SERVICE MANUAL Front axle system Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 25 ...
Страница 216: ...Front axle system Powered front axle GNIL14TR04347HA 2 47866583_ 02 12 2015 25 1 25 100 7 ...
Страница 241: ...47866583_ 02 12 2015 25 1 25 100 32 ...
Страница 247: ...47866583_ 02 12 2015 25 2 25 102 6 ...
Страница 255: ...47866583_ 02 12 2015 25 3 25 108 8 ...
Страница 256: ...Front axle system 25 Final drives 310 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 25 4 25 310 1 ...
Страница 263: ...47866583_ 02 12 2015 25 4 25 310 8 ...
Страница 284: ...SERVICE MANUAL Rear axle system Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 27 ...
Страница 286: ...Rear axle system 27 Powered rear axle 100 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 27 1 27 100 1 ...
Страница 289: ...Index Rear axle system 27 Powered rear axle 100 Powered rear axle Overview 3 47866583_ 02 12 2015 27 1 27 100 4 ...
Страница 294: ...Rear axle system Rear bevel gear set and differential GNIL14TR04240GB 1 47866583_ 02 12 2015 27 2 27 106 5 ...
Страница 330: ...47866583_ 02 12 2015 27 3 27 120 15 ...
Страница 332: ...SERVICE MANUAL Power Take Off PTO Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 31 ...
Страница 359: ...Power Take Off PTO Two speed rear Power Take Off PTO GNIL14TR04320GA 2 47866583_ 02 12 2015 31 3 31 114 8 ...
Страница 362: ...SERVICE MANUAL Brakes and controls Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 33 ...
Страница 363: ...Contents Brakes and controls 33 33 120 Mechanical service brakes 33 1 47866583_ 02 12 2015 33 ...
Страница 368: ...Brakes and controls Mechanical service brakes GNIL14TR04327FB 1 47866583_ 02 12 2015 33 1 33 120 5 ...
Страница 377: ...Brakes and controls Mechanical service brakes GNIL14TR04342FA 3 47866583_ 02 12 2015 33 1 33 120 14 ...
Страница 384: ...SERVICE MANUAL Hydraulic systems Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 35 ...
Страница 386: ...Hydraulic systems 35 Hydraulic systems 000 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 35 1 35 000 1 ...
Страница 390: ...Hydraulic systems Hydraulic systems GNIL14TR00818GA 2 Hydraulic circuit diagram 47866583_ 02 12 2015 35 1 35 000 5 ...
Страница 395: ...47866583_ 02 12 2015 35 1 35 000 10 ...
Страница 396: ...Hydraulic systems 35 Main lift system 100 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 35 2 35 100 1 ...
Страница 421: ...Hydraulic systems Main lift system GNIL14TR04655FB 4 47866583_ 02 12 2015 35 2 35 100 26 ...
Страница 433: ...47866583_ 02 12 2015 35 3 35 104 8 ...
Страница 445: ...47866583_ 02 12 2015 35 4 35 204 12 ...
Страница 451: ...47866583_ 02 12 2015 35 5 35 300 6 ...
Страница 463: ...Hydraulic systems Main control valve GNIL14TR00834GA 1 47866583_ 02 12 2015 35 7 35 359 4 ...
Страница 466: ...Hydraulic systems Main control valve GNIL14TR00836GA 3 47866583_ 02 12 2015 35 7 35 359 7 ...
Страница 470: ...47866583_ 02 12 2015 35 7 35 359 11 ...
Страница 472: ...SERVICE MANUAL Steering Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 ...
Страница 474: ...Steering 41 Steering control 101 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 1 41 101 1 ...
Страница 478: ...Steering Steering control GNIL14TR04488JB 2 47866583_ 02 12 2015 41 1 41 101 5 ...
Страница 479: ...Steering Steering control 47866583_ 02 12 2015 41 1 41 101 6 ...
Страница 512: ...Steering 41 Pump 206 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 3 41 206 1 ...
Страница 516: ...Steering Pump Pump Install For installation follow the removal process in reverse 47866583_ 02 12 2015 41 3 41 206 5 ...
Страница 518: ...Steering 41 Cylinders 216 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 41 4 41 216 1 ...
Страница 528: ...47866583_ 02 12 2015 41 4 41 216 11 ...
Страница 530: ...SERVICE MANUAL Wheels Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 ...
Страница 531: ...Contents Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 47866583_ 02 12 2015 44 ...
Страница 532: ...Wheels 44 Front wheels 511 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 1 44 511 1 ...
Страница 541: ...47866583_ 02 12 2015 44 1 44 511 10 ...
Страница 542: ...Wheels 44 Rear wheels 520 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 44 2 44 520 1 ...
Страница 543: ...Contents Wheels 44 Rear wheels 520 SERVICE Rear wheel Adjust 3 47866583_ 02 12 2015 44 2 44 520 2 ...
Страница 546: ...Index Wheels 44 Rear wheels 520 Rear wheel Adjust 3 47866583_ 02 12 2015 44 2 44 520 5 ...
Страница 548: ...SERVICE MANUAL Electrical systems Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 55 ...
Страница 570: ...Electrical systems Harnesses and connectors SHT_2 1 47866583_ 02 12 2015 55 4 55 100 5 ...
Страница 572: ...Electrical systems Harnesses and connectors SHT_3 1 47866583_ 02 12 2015 55 4 55 100 7 ...
Страница 574: ...Electrical systems Harnesses and connectors SHT_4 1 47866583_ 02 12 2015 55 4 55 100 9 ...
Страница 576: ...Electrical systems Harnesses and connectors SHT_5 1 47866583_ 02 12 2015 55 4 55 100 11 ...
Страница 578: ...Electrical systems Harnesses and connectors SHT_6 1 47866583_ 02 12 2015 55 4 55 100 13 ...
Страница 580: ...Electrical systems Harnesses and connectors SHT_7 1 47866583_ 02 12 2015 55 4 55 100 15 ...
Страница 582: ...Electrical systems Harnesses and connectors SHT_8 1 47866583_ 02 12 2015 55 4 55 100 17 ...
Страница 584: ...Electrical systems Harnesses and connectors SHT_9 1 47866583_ 02 12 2015 55 4 55 100 19 ...
Страница 586: ...Electrical systems Harnesses and connectors SHT_10 1 47866583_ 02 12 2015 55 4 55 100 21 ...
Страница 588: ...Electrical systems Harnesses and connectors SHT_11 1 47866583_ 02 12 2015 55 4 55 100 23 ...
Страница 590: ...Electrical systems Harnesses and connectors SHT_12 1 47866583_ 02 12 2015 55 4 55 100 25 ...
Страница 592: ...Electrical systems Harnesses and connectors NHIL15ENG0123JA 1 47866583_ 02 12 2015 55 4 55 100 27 ...
Страница 594: ...Electrical systems Harnesses and connectors NHIL15ENG0154JA 1 47866583_ 02 12 2015 55 4 55 100 29 ...
Страница 596: ...Electrical systems Harnesses and connectors NHIL15ENG0155JA 1 47866583_ 02 12 2015 55 4 55 100 31 ...
Страница 597: ...Electrical systems Harnesses and connectors 47866583_ 02 12 2015 55 4 55 100 32 ...
Страница 667: ...47866583_ 02 12 2015 55 4 55 100 102 ...
Страница 676: ...Electrical systems 55 Alternator 301 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 55 6 55 301 1 ...
Страница 679: ...Index Electrical systems 55 Alternator 301 Alternator Troubleshooting 3 47866583_ 02 12 2015 55 6 55 301 4 ...
Страница 680: ...Electrical systems 55 Battery 302 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 55 7 55 302 1 ...
Страница 715: ...47866583_ 02 12 2015 55 10 55 408 18 ...
Страница 716: ...Electrical systems 55 Cab controls 512 Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 55 11 55 512 1 ...
Страница 722: ...Electrical systems 55 FAULT CODES DTC Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 55 12 55 DTC 1 ...
Страница 1032: ...47866583_ 02 12 2015 55 12 55 DTC 311 ...
Страница 1034: ...SERVICE MANUAL Platform cab bodywork and decals Workmaster 50 Workmaster 60 Workmaster 70 47866583_ 02 12 2015 90 ...
Страница 1049: ...47866583_ 02 12 2015 90 2 90 110 6 ...
Страница 1062: ...47866583_ 02 12 2015 90 4 90 118 7 ...
Страница 1066: ...47866583_ 02 12 2015 ...