SECTION 10 – ENGINE – CHAPTER 1
10-24
ENGINE OVERHAUL–INTRODUCTION
In the following procedures and illustrations the
engine is shown removed from the vehicle however
there are certain operations that can be performed
with the engine installed.
Where it is necessary to remove the engine use a
suitable hoist or overhead gantry and standard
engineering procedures. Removal of the engine is
described in Chapter 1 of Section 10 of this manual.
Dismantle the engine following conventional tech-
niques and by referring to the appropriate overhaul
sections of this chapter. Always refer to the
specification section as necessary.
NOTE: Where it is necessary to remove additional
items to gain access to the components on the en-
gine Refer to Chapter 1 “Separating and Removing
Engine”.
NOTE: All gaskets, seals, and ‘O’ rings must be re-
placed during re–assembly. Where new sealant is to
be applied refer to ‘‘Engine Specifications”.
For concerns relating to the fuel system refer to the
fuel system Chapter in this manual. On engines fitted
with the electronically controlled fuel injection pump
refer to the “Engine Fault Codes” chapter in the
electrical section of the manual.
Operations or repairs that can be performed
with the engine still in the vehicle.
1. Front timing cover, Pump drive gear and idler
gear. Removal of engine is required in order to
remove and replace the camshaft timing gear.
2. Front pulley and damper assembly.
3. Cylinder head and associated inlet and exhaust
components.
4. Fuel injection pump removal and timing.
5. Water pump, thermostat, and associated
components .
6. Oil pump relief valve.
7. Turbocharger.
