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APOLLO DISC-KLEEN FILTER OPERATIONS, MAINTENANCE AND TROUBLESHOOTING GUIDE

GENERAL REQUIREMENTS AND MAINTENANCE:

• Confi rm there is 30 psi of pressure downstream of the fi lter during backfl ush.
•  Check that the Pressure Differential (PD) Gauge returns to 0-2 psi after a 

backfl ush.

•  All vent tubes need to vent freely to atmosphere without any back pressure.
•  To minimize damage to the backfl ush controller, always keep the door closed 

and turn off the power when not using the controller for long periods of time.

SEASONAL MAINTENANCE:

•  At the end of the irrigation season, just before shutdown, initiate a backfl ush 

with the required pressure and turn off the water. This will ensure the discs 
remain clean during the offseason.

•  Manually clean the discs if needed – see detailed instructions on Page 11.
•  In order to prevent the fi lter from becoming damaged under freezing 

conditions, drain all the water from the fi lter and leave the drain valve open. 
Disconnect the hydraulic tubes from the PD Gauge.

START-UP OPERATION:

•  Flush out the main line upstream of the fi lter by opening 

the blind fl ange connection of the inlet manifold. After 
initial fl ushing, reassemble the blind fl ange.

•  Turn the system on slowly to build up the pressure.
•  Start the backfl ush cycle making sure that all system 

components function correctly.

•  Check that the PD gauge reads zero after a backfl ush 

cycle.

IF FILTER LOADS UP DURING START-UP:

•  Close the downstream (fl ow control) valve to increase 

pressure downstream of the fi lter.

• Initiate 

backfl ush cycle until the discs are clean.

•  Slowly reopen the downstream valve.
•  If the pressure difference remains high, check and see if 

the fl ow rate is too high. An excessive fl ow rate through 
the fi lter causes excessive pressure loss.

FILTER START-UP

SYSTEM MAINTENANCE

WEEKLY CHECK

Inlet/Outlet Pressure

x

Backflush Controller

x

Leakage

x

Clean Command Filter

x

Solenoids

x

Downstream Pressure and Drain

x

Backflush Valves

x

MONTHLY CHECK - OPERATE BACKFLUSH 
IN THE SYSTEM ACCORDING TO DP 
METER AND CHECK:

NOTE: Refer to Netafi m USA’s YouTube Channel 
for Apollo Filter Start-Up Video

Содержание Apollo

Страница 1: ...ANGLE CONFIGURATION TWIN CONFIGURATION OPERATION INSTALLATION MAINTENANCE GUIDE APOLLO DISC KLEEN FILTERS FILTRATION ...

Страница 2: ...AINTENANCE AND TROUBLESHOOTING GUIDE TABLE OF CONTENTS Specifications 3 Filter Dimensions 4 Water Quality Maximum Flow Rates 5 Filter Operation 5 Installation 8 Filter Start up 10 System Maintenance 10 Troubleshooting 13 Replacement Parts 15 ...

Страница 3: ...WABLE PH 4 UNIT ANGLE 90 140 30 1 625 95 130 6 FL 4 GR 5 4 UNIT TWIN 90 140 30 3 245 190 265 10 FL 4 GR 5 SPECIFICATIONS 3 UNIT TWIN 90 140 30 2 435 190 210 10 FL 4 GR 5 3 1 UNIT TWIN 90 140 30 1 625 190 210 10 FL 4 GR 5 5 UNIT TWIN 90 140 30 4 055 190 340 10 FL 4 GR 5 8 UNIT TWIN 90 140 30 6 485 190 550 10 FL 4 GR 5 6 UNIT TWIN 90 140 30 4 865 190 420 10 FL 4 GR 5 7 UNIT TWIN 90 140 30 5 675 190 ...

Страница 4: ...60 9 32 60 9 32 60 9 32 60 9 32 60 9 32 H 47 15 16 71 9 32 71 9 32 71 9 32 71 9 32 74 25 32 74 25 32 74 25 32 A 56 15 32 56 15 32 45 7 16 45 7 16 47 6 16 47 6 16 47 6 16 B 8 1 4 11 1 32 11 1 32 11 1 32 11 1 32 12 1 32 12 1 32 12 1 32 C 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 D 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 E 43 31 32 43 31 32 63 31 32 63 31 32 63 31...

Страница 5: ...e water which includes lakes ponds reservoirs and canals Poor Water Quality Well water from a poor quality aquifer 2 ppm or surface water in hot climates with increased biological growth and no chemical treatment which includes lakes ponds reservoirs and canals Very Poor Water Quality Well water with greater than 10 ppm of sand including rivers muddy canals lakes and ponds with severe run off depo...

Страница 6: ...d on the base of all AC and DC continuous solenoids During normal operation the dot on the round brass knob should be pointing towards the brass solenoid base down Turning this knob 90 degrees to the left or right will activate the solenoid and put the valve filter into a backflush mode Backflushing should be maintained for 20 seconds then the knob can be returned to the auto position for normal irri...

Страница 7: ...of clean water supplied by the other filters are sprayed on an angle towards the discs causing them to spin fast and free flushing trapped solids and debris The dirty water from this backflushed filter drains out through the drain manifold Backflush time per filter is 20 seconds When the time elapses the backflush controller stops the electric command to the solenoid The spines return to the compressed s...

Страница 8: ... lead M is master valve used with Pressure Sustaining Normally Open or Electric valves to control the downstream flow Terminals 1 8 for each solenoid for the hot lead Seal the wire access holes to the controller SAFETY PRECAUTIONS Prior to Installation 1 Take precautions while lifting transporting or installing the filter 2 Installation of the filter should be performed so as to avoid direct water sp...

Страница 9: ...ential when flushing at 30 psi 7 psi differential when flushing at 40 psi or greater Set the controller to a flush time of 20 seconds and a dwell time of 10 seconds These settings may require adjustment to conform to local water conditions Typically a 2 to 4 hour interval between backflushes is recommended Backflush Controller Flushing Time Between Flushing Dwell Vent Vent Vent 1 2 3 Time or Δ P 1 2 Ti...

Страница 10: ...open Disconnect the hydraulic tubes from the PD Gauge START UP OPERATION Flush out the main line upstream of the filter by opening the blind flange connection of the inlet manifold After initial flushing reassemble the blind flange Turn the system on slowly to build up the pressure Start the backflush cycle making sure that all system components function correctly Check that the PD gauge reads zero aft...

Страница 11: ... the filtration element Remove the tightening cylinders Remove the discs For convenience we recommend using a plastic bag Tie each disc set on a string and place them in a cleaning solution Refer to instructions on page 12 for recommended cleaning solutions based on water deposits Thoroughly wash the discs with fresh water and then reassemble the discs on the spine Check that the correct quantity o...

Страница 12: ... the filter bank a few times to remove all chemicals DISC CLEANING INSTRUCTIONS FOR SURFACE WATER WITH ORGANIC AND BIOLOGICAL RESIDUE STEP 1 Make a 10 Peroxide solution Pour 1 8 gallons of water into a container and add 80 gallons of Hydrogen Peroxide 35 or pour 2 1 gallons of water into the container and add 53 gallons of Hydrogen Peroxide 50 to the water Soak the discs in this solution making sur...

Страница 13: ...sh cycle Test the PD gauge while the water is on disconnect the hydraulic tube from the low pressure port of the gauge the off center port Water will squirt out of the tube you can bend the tube to temporarily stop the water The long red needle should move quickly and touch the short needle When both needles touch for 15 consecutive seconds a backflush cycle will start If the backflush starts then t...

Страница 14: ...ing solenoid If the problem moves with the solenoid that is stuck then the problem is in the solenoid Disassemble the solenoid to clean any debris If the problem persists replace the solenoid coil with a new one The diaphragm of the backflush valve may be torn To confirm close the ball valve in front of the 2 command filter If water is still flushing from the drain manifold the diaphragm may be torn T...

Страница 15: ...4 bolts 24 nuts 48 washers 1 drain manifold 1 conn 1 4 Plug Bag 10 8 mm Control Tube 50 Roll Item Number Model Number Description Price Each Key 245 00 224 00 52 00 Call 890 00 25 00 2 60 9 80 525 00 45 00 6 666 00 3 590 00 67 00 1 402 00 880 00 217 00 70 00 Call 857 00 926 00 5 60 23 00 30 00 Call 523 00 19 00 49 00 62 00 2 173 00 1 242 00 9 50 16 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1...

Страница 16: ...19003658 25AP50022355 25AP20334 25AP21991040LC 25AP25010602 25AP50760028 25APLCLPWRENCH APOLLO DISC KLEEN FILTER PARTS Angle Filter 4 Twin Body 3 4 Ball Valve O Ring for 3 4 Ball Valve Gauge Port Seal Gauge Port Nut Cover Gasket Clamp Polymeric Complete Spine Seat O Ring Ring Set Only Spine Assembly without Rings Filter Cover Wrench for Polymeric Clamp Bolts Butterfly Nut Wrench Item Number Model N...

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