Stud welding unit N1500i
Version 1.31 7.June.2013
Manual part number: 729-110-027
Nelson Bolzenschweiß-Technik GmbH & Co. KG, Flurstraße 7-19, 58285 Gevelsberg Germany
CONTENTS
1
Connection and Installation. ........................................................... 1
1.1
Installation Precautions ............................................................................ 1
1.2
Connection ................................................................................................. 1
1.2.1
Input Connection ............................................................................... 3
1.2.2
Single Phase Connections ................................................................. 3
1.2.3
Change Input Voltage (Reconnect) ................................................. 4
1.2.4
Connection of the Welding Cable ................................................... 6
1.2.5
Connection of the Control Cable ..................................................... 6
1.2.6
Connection of the Ground Cable ..................................................... 7
1.2.7
Connection of the workpiece ........................................................... 7
1.3
Specifications ............................................................................................. 8
2
Control and Display Elements ....................................................... 9
2.1
Front Panel Controls and Displays ......................................................... 10
2.2
Weld Parameters ....................................................................................... 12
2.2.1
Setting Current and Reading the Current Display .............................. 12
2.2.2
Setting the Time and Reading the Time Display ................................. 12
2.2.3
Lift distance and plunge distance parameters: .................................... 13
2.2.4
Calibrate the gun drop time F31 ............................................................ 13
2.2.5
Weld Parameter Presets .......................................................................... 14
2.2.6
Recommended Weld Parameters ........................................................... 15
2.2.7
Weld Parameters and Settings ............................................................... 16
2.2.8
Parameters for short - cycle procedure ................................................. 18
2.2.9
Parameter for drawn - arc procedure .................................................... 18
3
Operational Function Codes & Error Code ................................ 19
3.1
How to Access Full List ............................................................................ 19
3.2
Diagnostic Error Codes ............................................................................ 27
3.2.1
Notes on which F codes change automatically .................................... 30
3.3
Weld Process Problems ............................................................................ 31
