background image

Appendices 

 

CM-2201/CM-2202  

Appendix H 

 

Warranty 

 

Nelson Heat Trace Products  LIMITEDWARRANTYANDLIABILITY 

 

Appleton Grp  LLC - d/b/a Appleton Group warrants that if there are any  defects in material or workmanship in any heating cable or accessory  during the first 

year after the date of purchase, we will provide new  products or replace any defective items, or we will refund the purchase  price paid for the accessory 

or cable,  not including any labor or other  installation costs. As an alternate, we may elect to repair the cable or  accessory at  our factory with all 

shipping and other removal costs  borne by the purchaser. 

 

We further warrant that, for a period of twelve (12) months after the  date of performance, any services performed here under will be in a  good and 

skillful manner, based on our understanding of pertinent  technical data as of the date of performance of such services. Appleton  Group’s sole 

responsibility and liability in the event of any defect, error,  omission, or failure in the services rendered hereunder shall be to  provide corrected 

services of the type provided for herein,  designed to correct such defect, error, omissions, or failure, and in no event shall  Appleton Group’s liability 

with respect to such warranty exceed the amount received by it from the Buyer on account of such services. 

 

Our obligation to provide corrected services, new products,  refund the  purchase price, or perform the repair described above is conditioned  upon 

(a) the installation of the accessory or cable conforming to the directions set forth in our installation instructions and (b) the accessory  or cable not having 

been damaged by mechanical or electrical activities unrelated to the operation of the accessory or cable. 

 
A refund of your purchase price,  provision  of  replacement products,  repair of the accessory or cable or provision of corrected services as  described 

above, shall be your sole and exclusive remedy for a breach  of this warranty. THESE ARE THE SOLE AND EXCLUSIVE WARRANTIES GIVEN BY 

APPLETON GROUP WITH RESPECT TO THE GOODS AND SERVICES AND ARE IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES,  EXPRESS OR IMPLIED, ARISING 

BY OPERATION OF LAW OR OTHERWISE,  INCLUDING WITHOUT LIMITATION, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHETHER OR NOT 

THE PURPOSE OR USE  HAS BEEN DISCLOSED TO NELSON IN SPECIFICATIONS, DRAWINGS OR OTHERWISE, AND WHETHER OR NOT 
APPLETONGROUP’S PRODUCTS ARE  SPECIFICALLY DESIGNED AND/OR MANUFACTURED BY NELSON FOR YOUR  USE OR PURPOSE. 
This warranty does not extend to any losses or damages due to  misuse, accident, abuse, neglect, normal wear and tear, negligence,  unauthorized 
modification or alteration, use beyond rated capacity, or Improper installation,  maintenance or  application.  To the  extent  that you  or your agents 

have supplied specifications, information, representation  of operating conditions or other data to Appleton Group in the selection or  design of the 

Goods and the preparation of Appleton Group’s quotation, and in the event that actual operating conditions or other conditions differ from those 

represented by you, any warranties or  other provisions contained herein which are affected by such conditions  shall be null and void. 

 

If within thirty (30) days after your discovery of any warranty defects  within the warranty period, you notify Appleton Group thereof in writing.  Appleton 

Group shall,  at its option,  repair, correct or replace  F.O.B. point  of manufacture, or refund the purchase price for, that portion of the  Goods 

found by Appleton Group to be defective. Failure by you to give  such written notice within the applicable time period shall be deemed  an absolute 

and unconditional waiver of your claim for such defects. Goods repaired or  replaced during the warranty  period shall  be covered 

by 

the foregoing warranty for the remainder of the original warranty  period or ninety (90) days from the date of shipment of the repaired or  replaced 

goods, whichever is longer. 

 

This limited warranty does not cover any costs relating to the repair or replacement of any accessory or cable at the installation site. Our  accessories 

and cables are not easily accessible. A failed accessory  or cable usually cannot be easily repaired. Replacement of a failed accessory or cable will 

require that the materials under which it is installed be removed to permit replacement of the accessory or cable. We will not reimburse any 

costs relating to the repair or replacement of  any accessory or cable at the installation site. 

 

IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF  ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, 

STRICTLIABILITY, OTHER OR OTHERWISE), SHALLAPPLETON  GROUP’S LIABILITY TO YOU AND/OR YOUR CUSTOMERS EXCEED THE  PRICE PAID BY YOU FOR 
THE SPECIFIC GOODS PROVIDED BY APPLETON  GROUP GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. YOU AGREE  THAT WE SHALL NOT BE LIABLE TO 

YOU OR YOUR CUSTOMERS FOR ANY  INCIDENTAL, SPECIAL OR CONSEQUENTIAL OR PUNITIVE DAMAGES.  

No agent, employee or representative of ours has authority to bind us to  any affirmation,  representation of warranty concerning the goods sold  unless 

such affirmation, representation or  warranty is specifically  incorporated by written agreement. 

 

To obtain new products, arrange repair of existing product, or a refund  under this warranty, please contact Appleton Group (800-621-1506)  with a 

description of the defect and proof of purchase at the address  noted herein. 

Appleton Grp LLC-d/b/a Appleton Group  9377 W. Higgins Rd. 

Rosemont, IL 60018 

 

Appleton Grp LLC d/b/a Appleton Group. The Appleton, O-Z/Gedney, SolaHD, EasyHeat, Nelson and Emerson logos are registered in the U.S. Patent and Trademark 
Office. EasyHeat, Inc. is a wholly owned subsidiary of Appleton Grp LLC. All other product or service names are the property of their registered owners. 
© 2018, Appleton Grp LLC. All rights reserved. 

Содержание CM-2201

Страница 1: ...NELSON HEAT TRACE NELSON CM 2201 CM 2202 HEATTRACECONTROLLERS Installation and Operating Instructions...

Страница 2: ...g 3 3 Wiring 4 0 Initial Set up 5 4 1 Display Modes 4 2 Password Protection 4 3 Security Levels 5 0 General Operation 6 5 1 Display 5 2 Keypad 5 3 LED Functions 5 4 Monitoring 5 5 Alarm Management 5 6...

Страница 3: ...Operator Checks 9 2 Ground Faults 9 3 RTDs 9 4 Common Warnings Alarms 10 0 Maintenance 20 Appendix A Specifications 21 Appendix B Wiring Diagrams 22 AppendixC TypicalInstallationDiagram 24 Appendix D...

Страница 4: ...rating control monitoring programis entered throughout the following sections Foradditionhelp callNelsontechnicalsupportorfollow the Troubleshootingsection General Application Information CM 2201 CM 2...

Страница 5: ...anbe120 VACwhilethe loadsbeingcontrolledcanbe277VAC Further thepower supplyfortheCM 2202mayalsobe derivedfromeitherof theloadsbeingcontrolled thisis implemented by connecting appropriate jumpers 4 0 I...

Страница 6: ...ings Any settingcanbealteredbypressingthe UporDownarrow Notethata4 digitpasswordmay berequiredtochange certainsettings when required thecursorwillflashonthe leftmostdigit usetheUparrowtoincreasethisdi...

Страница 7: ...titrestrictstheamount oftimethecable is energizedduringanygivenperiodtherebyreducingthe averagecurrentdrawofthecableduringthatperiod For example ifacablenormallydraws8Amps butcurrent limitissetto6Amps...

Страница 8: ...l control algorithmwhereinthecableiscycledonandoffata rate proportional to the difference between the setpoint value and the actual monitored temperature As the difference between the setpoint value a...

Страница 9: ...ealarm setpoint value 1 DisplayMode All 2 Range 50CtoMaintainTemperature Off 58 Fto Maintain Temperature Off 3 Default 5 Cor41 F 4 Restrictions Message does notexist if Maintain Temperature is set to...

Страница 10: ...nt the heater circuit is de energized theGroundFaultTrip Alarm is activated and a GROUND FAULTTRIP message is added to the alarm stack This is a latching alarm and trip When thecause ofthealarmhasbeen...

Страница 11: ...s normallybasedonthemeasuredtemperatureandmaintain temperature setpoint If the Override is set to Enable an open contact on the override inputs forces the heater Off When thecontact on the overrideinp...

Страница 12: ...eAutoTestCycleis activated AutoTestisafeaturethatexercisesthesystem by automatically applying power to the heater at specified timeintervals Ifanalarmconditionisdetected duringthis period theAutoTestA...

Страница 13: ...yed in the selectedunitsofeitherCelsiusdegrees C or Fahrenheit degrees F 1 DisplayMode Advance 2 Range Celsius Fahrenheit 3 Default Celsius 7 3 5 Operational Costs ThisvaluesetsthecostperkWhofelectric...

Страница 14: ...allowingthealarmoutputtobeforcedOneither forashortperiodoftimeorcontinuously Attheendofthe specified time duration the testing option is automatically disabled Thealarmtestfunctionwillnot operateifthe...

Страница 15: ...e the alarm condition has been resolved the alarm can be cleared by sending the following instruction 04 05 0045 FF00 9C4C 04 controller Modbus number 05 Modbus function code 5 0045 writing to data ad...

Страница 16: ...vious Note The controller monitors the integrity of the ground fault GF detection If a fault is detected the controller will generateaGFIwarning alarmdependofthesettings 9 3 RTDs RTD failuresafterinst...

Страница 17: ...r displayed temperatureshouldbeabout32 F 0 C dependingon theactualresistanceofthetestresistorif RTDTYPE is setto100 Platinum Anyresistormay havea 10 tolerance 3 Unstable Temperature Anerraticindicatio...

Страница 18: ...veheatingcable Openconnection wiringproblem SSRorcontactorfailedopen 9 4 4 Overcurrent Trip Ifthecontroller is unableto start thecabledue tohigh current or after attempting to soft start it the contro...

Страница 19: ...arm Incorrectordamagedfieldwiring openleadsorexcess resistance eitherintermittentorcontinuous maybedue to brokenordamagedwiresorlooseterminals Damaged or inoperative temperature sensors 9 4 12 EEPROM...

Страница 20: ...andadjustasrequired Clean door gasket b Verifythatmoistureisnotenteringenclosure repairas required c Checkterminalstoensureconnectionsaresecure d Checkwiringforanysignsofoverheating e Cleanfrontpanelw...

Страница 21: ...CM 2201 CM 2202 110 277Vac 30Amps Solid StateRelays 30Amps per Channel 50or60Hz SolidStateRelay DPST Normally Open NO NEMA 4X Alarm Outputs 1 24VACto277VAC Max 0 5Amps Solid State Relay requires Min 1...

Страница 22: ...s 1 SolidStateContact 2 InstallJumperat JP1 120 OHMResistor on both terminalsifCM 2201 is last device on network Elseinstall jumper on one terminal onlyof JP1 3 If Force feature isactivatedbyexternal...

Страница 23: ...round Bus 3 Remove Jumper JP1 only if the controller is in RS485 Network AND is not the last unit on the Network 4 Connect Controller Power Supply as follows Controller Independently Powered Controlle...

Страница 24: ...Appendices CM 2201 CM 2202 Appendix C Typical Installation Diagram 2018 Nelson Heat Tracing Systems www nelsonheaters com GA2497 Rev 6 24...

Страница 25: ...Appendices CM 2201 CM 2202 Appendix D Mounting Details 2018 Nelson Heat Tracing Systems www nelsonheaters com GA2497 Rev 6 CM 2201 Mounting Details CM 2202 Mounting Details...

Страница 26: ...f 40006 5 2 High Temp Alarm in C x per 1 C 50 to 500 32767 if Set to Off 40007 6 2 Deadband in F x per 1 F 1 to 10 40008 7 2 Deadband in C x per 1 C 1 to 5 40009 8 2 Low Current Alarm x per 0 1A 1 to...

Страница 27: ...t CM 2201 12 character limit CM 2202 See Appendix E for ASCII chart 40034 40042 33 41 16 Reserved 40043 42 2 bits Variable name 0 GF Test CH 1 00 Auto Test Cycle 01 Now 10 Disable 1 2 Reserved 3 Alarm...

Страница 28: ...ault Display 00 System Status 01 Heater Status 10 Heater Temp 11 12 Baud Rate 001 2400 bps 010 4800 bps 011 9600 bps 100 19200 bps 13 14 15 Heater Type CH 1 0 Fixed resistance 1 Self regulating 40201...

Страница 29: ...1V 85 to 280 ch2 32767 if Set to Off 40215 214 2 Power Limit x per 10 1 to 10 ch2 32767 if Set to Off 40216 215 2 SoftStart x per 1 Second 10 to 999 ch2 32767 if Set to Off 40217 216 2 Auto Test Cycle...

Страница 30: ...RTD Fail 32763 if Undetected 40049 48 2 RTD B Temp in F x per F 32765 if RTD Fail 32763 if Undetected 40050 49 2 RTD B Temp in C x per C 32765 if RTD Fail 32763 if Undetected 40051 50 2 Heater Power x...

Страница 31: ...40075 40076 74 75 4 Alarm Stack 03 2 High Temp Alarm 40077 40078 76 77 4 Alarm Stack 04 4 Low Current Alarm 40079 40080 78 79 4 Alarm Stack 05 8 High Current Alarm 40081 40082 80 81 4 Alarm Stack 06 1...

Страница 32: ...Continuity Failure Alarm 40133 40134 132 133 4 Log Stack 12 1024 SSR Failed Shorted Alarm 40135 40136 134 135 4 Log Stack 13 2048 RTD A Fail Alarm 40137 40138 136 137 4 Log Stack 14 4096 Reserved 401...

Страница 33: ...d 40239 238 2 Max Temp in C x per C ch2 32765 if RTD Fail 32763 if Undetected 40240 239 2 Min Temp in F x per F ch2 32765 if RTD Fail 32763 if Undetected 40241 240 2 Min Temp in C x per C ch2 32765 if...

Страница 34: ...Stack 02 ch2 40256 40257 255 256 4 Alarm Stack 03 ch2 40258 40259 257 258 4 Alarm Stack 04 ch2 40260 40261 259 260 4 Alarm Stack 05 ch2 40262 40263 261 262 4 Alarm Stack 06 ch2 40264 40265 263 264 4...

Страница 35: ...40295 293 294 4 Log Stack 2 ch2 40296 40297 295 296 4 Log Stack 3 ch2 40298 40299 297 298 4 Log Stack 4 ch2 40300 40301 299 300 4 Log Stack 5 ch2 40302 40303 301 302 4 Log Stack 6 ch2 40304 40305 303...

Страница 36: ...centage in statistics Set On 0xFF00 to Reset 00163 162 2 Reset All Statistics Set On 0xFF00 to Reset 00164 163 2 Shut Off Alarm Output Set On 0xFF00 to Reset 00165 164 2 Reset Low Temperature Alarm Se...

Страница 37: ...atistics Ch2 Set On 0xFF00 to Reset 00197 196 2 Reset Statistics Ch2 Set On 0xFF00 to Reset 00198 197 2 Shut Off Alarm Output Ch2 Set On 0xFF00 to Reset 00199 198 2 Reset Low Temperature Alarm Ch2 Set...

Страница 38: ...Appendices CM 2201 CM 2202 Appendix F ASCII Table 2018 Nelson Heat Tracing Systems www nelsonheaters com GA2497 Rev 6 38...

Страница 39: ...28 149 07 185 24 94 122 51 29 60 76 33 3 101 17 66 125 54 129 149 45 184 25 37 121 51 70 59 76 73 4 101 56 67 125 92 183 25 80 58 77 13 5 101 95 68 126 31 130 149 82 182 26 23 120 52 11 57 77 52 6 102...

Страница 40: ...0 13 86 65 91 23 90 98 102 139 26 165 162 90 148 40 55 85 66 31 22 91 37 40 115 54 103 139 64 166 163 27 147 40 96 84 66 72 21 91 77 41 115 93 104 140 02 167 163 65 146 41 38 83 67 12 42 116 31 105 14...

Страница 41: ...281 89 564 301 96 260 197 69 321 219 47 382 240 82 443 261 74 504 282 23 565 302 28 261 198 05 322 219 82 383 241 17 444 262 08 505 282 56 566 302 61 262 198 41 323 220 18 384 241 51 445 262 42 506 2...

Страница 42: ...228 97 409 250 13 530 290 83 591 310 70 288 207 74 349 229 32 470 270 86 531 291 16 592 311 02 289 208 10 410 250 48 471 271 20 532 291 49 593 311 34 350 229 67 411 250 82 472 271 53 533 291 81 594 3...

Страница 43: ...0 29 50 06 49 83 49 60 49 38 49 15 48 92 48 69 48 46 190 180 53 02 52 79 52 56 52 34 52 11 51 88 51 65 51 43 51 20 50 97 50 74 180 170 55 29 55 06 54 83 54 61 54 38 54 15 53 93 53 70 53 47 53 25 53 02...

Страница 44: ...21 75 121 96 122 18 122 39 122 60 122 82 123 03 123 24 130 140 123 24 123 46 123 67 123 88 124 09 124 31 124 52 124 73 124 95 125 16 125 37 140 150 125 37 125 59 125 80 126 22 126 44 126 65 126 86 127...

Страница 45: ...193 09 193 29 193 49 193 70 470 480 193 70 193 90 194 10 194 30 194 50 194 70 194 90 195 10 195 30 195 50 195 71 480 490 195 71 195 91 196 11 196 31 196 51 196 71 196 91 197 11 197 31 197 51 197 71 49...

Страница 46: ...258 33 258 52 258 70 258 89 259 08 259 27 259 46 259 65 259 84 260 03 810 820 260 03 260 22 260 41 260 60 260 78 260 97 261 16 261 35 261 54 261 73 261 92 820 830 261 92 262 11 262 29 262 48 262 67 2...

Страница 47: ...309 59 309 77 1080 1090 309 77 309 95 310 13 310 31 310 49 310 67 310 85 311 02 311 20 311 38 311 56 1090 1100 311 56 311 74 311 92 312 10 312 28 312 46 312 64 312 81 312 99 313 17 313 35 1100 1110 3...

Страница 48: ...specifications information representation ofoperating conditions or other data toAppletonGroup in the selection or designofthe GoodsandthepreparationofAppletonGroup s quotation andintheeventthatactual...

Отзывы: