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  b)   Slowly drill the required pilot hole for the  

chassis punch.

  c)   Set up the chassis punch per in struc tions and 

tighten nut to cut the desired hole size.

  d)  Clean up sharp edges with a file if necessary.

Porcelain/Enamel/Ceramic on Sheet Met al or Cast Iron 

Base; Faucet with or without Air Gap Module:

Recommended tools:

  • Variable speed drill

  •  Relton porcelain cutter tool set 7/8" size 

 

(al ter nate 9/16" size may be used for air gap or non 

air gap faucet)

  • Plumber’s putty

It is important to understand what is in volved in this 

procedure. First, the glassy layer of porcelain must be 

penetrated through to the base metal. Second, a center 

disc of porcelain must be re moved while protect ing the 

sur round ing porcelain against chip ping or fracturing. 

Third, the base metal must be drilled through to com-

plete the hole.

 Procedure:

  a)  Mark the center for the 7/8" hole
  b)   Form a shallow putty dam around hole area  

and fill with enough water to lubricate carbide drill 

bit.

  c)   Carefully drill pilot hole through por ce lain/enam el 

and base metal using carbide type pilot drill.  

 

IMPORTANT:

  

 Always operate drill with light  

pres sure at slow speed (300-400 rpm)

  d)   Insert pilot tip of spring-loaded por ce lain cutter 

into pilot hole.

  e)   Drill porcelain/enamel using spring-load ed por-

ce lain cutter, making certain a com plete ring has 

been cut through the por ce lain/enamel to the 

metal base.

  f)    Change to the metal cutter. With slow speed and 

light pressure, cut away the inner por ce lain/enam-

el disc down to base metal. Make certain that the 

cutter does not touch out er rim of the cut porce-

lain/enamel. Con tin ue with this bit to cut through 

metal until sink has been completely penetrated.

 

IMPORTANT:

  

 When using a porcelain cutter it is 

critical to take precautions that it 

is always in a sharp ened condition. 

Dull cutters are known to chip sinks.

2.  Mount The Faucet:

 NOTE:

  

 For Basement Installation Without Air 

Gap Module See Figure 6, Page 16.

Under Counter Installation with Air Gap Faucet:

  a)   Familiarize yourself with all com po nents shown  

in the air gap faucet diagram.

  b)   Disassemble hardware from the threaded nipple, 

except for chrome base plate and rubber washer.

 

NOTE:

  

 Rubber washer may be replaced with bead 

of plumber’s putty for neater ap pear ance.

  c)   Connect length of standard red 1/4" tub ing to 

smaller barb on air gap faucet. Push on firmly until 

it seats.

  d)   Connect length of black 3/8" tubing to larger barb 

on air gap faucet. Push on firmly until it seats.

  e)   Feed the air gap tubing and threaded nip ple 

through sink/counter mounting hole and orient  

the faucet as discussed with the customer.

  f)    From below sink/counter assemble the white  

spac er (open end up, open side toward air gap), 

flat washer and hex nut on threaded nip ple and 

tighten by hand.

  g)   Back off on hex nut just enough to slide slotted 

washer between white spacer and un der side of 

sink/counter (with open side of slotted washer 

closest to air gap tubes)

  h)   After rechecking faucet orientation, tighten hex  

nut (9/16" wrench or deep socket) until faucet  

feels secure.

  i)    From above the sink make any minor ori en ta tion 

cor rec tions by turning the faucet with a padded 

adjustable wrench.

 

Note:

  

 Flats on chrome faucet may be used for 

tight en ing with an adjustable wrench. Use 

care not to mar chrome finish.

-6-

Nelsen

 

Corporation

Содержание Aqua Classic

Страница 1: ...Reverse Osmosis Drinking Water Sys tems Installation Operation Service Manual Including Systems with optional ECF Module...

Страница 2: ......

Страница 3: ...lved Solids T D S In the Reverse Osmosis process dissolved min er als are sep a rat ed from the incoming water Feed Wa ter to pro duce the product water the Permeate The excess minerals are rinsed to...

Страница 4: ...CT 3 8 Blue DRAIN CLAMP locate above P trap Holding Tank Shutoff Valve open position TANK 3 8 Yellow REVERSE OSMOSIS ASSEMBLY NOTE Aqua Classic II and Aqua Elite II R O Systems include a third filter...

Страница 5: ...Low range air pressure gauge 19 Bicycle hand air pump 20 Small bottle of liquid chlorine bleach 21 Graduated measuring cylinder 22 Assorted clean up materials C Determine System Location The applianc...

Страница 6: ...ce for Installation Open shipping carton and remove com po nents Check that all installation parts are present which includes the purification assembly storage tank faucet installation hardware and tu...

Страница 7: ...e a suitable hole for the RO faucet A pipe cap or plug will be required to seal the sprayer connection 1 Make The Faucet Mounting Hole IMPORTANT It is mandatory that safety glass es be worn during sin...

Страница 8: ...does not touch out er rim of the cut porce lain enamel Con tin ue with this bit to cut through metal until sink has been completely penetrated IMPORTANT When using a porcelain cutter it is critical t...

Страница 9: ...o prevent shock hazard use a battery op er at ed drill 3 Before installing saddle tapping valve make sure pierc ing lance does not protrude be yond rubber gasket 4 Assemble saddle tapping valve on cop...

Страница 10: ...and tighten into drain sad dle E Make Initial Tubing Connections NOTE For Basement Installation See Figure 6 Page 16 Under counter Installation 1 It is advantageous to make some of the tubing con nec...

Страница 11: ...water valve to the Feed connection on purification as sem bly 2 Connect yellow 3 8 tubing from purification as sem bly to tank 3 Remove RED plug from drain elbow insert end of red 1 4 tubing leading...

Страница 12: ...y flush excess TDS from the new Carbon Post Filter before the green light will show K Clean Up Paperwork 1 Clean up the work thoroughly 2 Affix any special decals or stickers Be sure to record the hou...

Страница 13: ...nect orange 3 8 tubing from feed water valve to Feed connection on purification assembly 2 Connect blue 3 8 tubing from faucet to the Faucet connection on purification assembly 3 Locate the yellow plu...

Страница 14: ...be open slowly open the Saddle Tapping Valve on the Feed Water Line f As soon as water begins to drip out of the Dis pens ing Faucet close the Faucet g Let the system stand for 15 minutes h At the en...

Страница 15: ...ing to atmospheric pressure Product water quality and quantity greatly de pend upon the Net Pressure Differential p across the R O Mem brane This pressure differential is a summation of the feed water...

Страница 16: ...toff Valve open position TANK 3 8 Yellow Tank Shut off Valve Reverse Osmosis Assembly Equipped with Booster Pump CARBON Post Filter Housing SEDIMENT Pre Filter Housing Optional Angle Stop Adapter Valv...

Страница 17: ...rating at 90 psi or 100 psi will increase production rate by 30 40 Membrane rejection rate is rated at 60 psi the same mem brane operating at 90 psi 100 psi will increase reject rate by 5 10 depending...

Страница 18: ...dule would appear on the top of the system The installation would be similar to that shown Self Piercing Saddle Valve cold water line only PRODUCT 3 8 Blue Holding Tank Shutoff Valve Open Position Dri...

Страница 19: ...h water supply Ion Symbol Rejection Aluminum Al 3 97 98 Ammonium NH4 85 95 Borate B4O2 2 30 50 Boron B 60 70 Bromide Br 93 96 Cadmium Cd 2 93 97 Calcium Ca 2 95 98 Chloride CI 92 98 Chromate CrO4 2 85...

Страница 20: ...plication physical damage or damage caused fire act of God freezing or hot water If the unit is altered by anyone other than Nelsen Corporation the warranty is void To obtain service A contact your lo...

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