5
DO NOT LEAVE THE CART UNATTENDED IN UPRIGHT POSITIONDURING ASSEMBLY.A FALLING CART CAN
CAUSE PERSONAL INJURY.PAY CLOSE ATTENTION TO THE STABILITY OF THE CART WHILE IT REMAILN IN AN
UPRIGHT POSITION.FOR BEST STABILITY,ASSEMBLE ON A SMOOTH,LEVEL SURFACE.
ASSEMBLY INSTRUCTIONS
IMPORTANT: Due to the weight of the cart, we recommend that you have someone
assist you in lowering the cart onto its wheels after it has been assembled.
1. Remove the hardware pack and all loose parts from the carton. Be sure the carton is empty before
discarding.
2. Lay out all the parts and hardware as shown on pages 2 and 3.
3. Assemble the cart bed side body and bottom body with Round Head Bolt M6x16, Flat Washer Ø6,
Lock Washer Ø6 and Hex Nut M6. See
Figure 1.
4. Position cart body halves upright on a smooth level surface such as a garage floor or a paved
driveway. See figure 2.
5. Assemble halves together using nine Round Head Bolt M6x16, Flat Washer Ø6, Lock Washer Ø6
and Hex Nut M6 as shown in
Figure 2.
Do not tighten at this stage.
6. Position the tailgate reinforcement bracket on outside of cart as show in figure 3. Assemble the
bottom of the cart body using six Round Head Bolt M8x16, Flat Washer Ø8, Lock Washer Ø8 and
Hex Nut M8. Do Not tighten. See
Figure 3
.
7. Position the tailgate guides with the holes to the rear as shown in figure 3. Assemble the guides to
the inside of the cart using six Round Head Bolt M6x16, Flat Washer Ø6, Lock Washer Ø6 and Hex
Nut M6. Do Not tighten.
8. Assemble two Round Head Bolt M6x16, Flat Washer Ø6, Lock Washer Ø6 and Hex Nut M6 to the
top rear corners of the cart. Do Not tighten. See
Figure 3.
9. Tighten the six bolts assembled in step 6 and the two bolts in step 8.Tighten the nine bolts
assembled in step 5,keeping the bottom of the cart body halves even.
10. Lower the cart to rest upside down on tis top flanges. See
Figure 4.
11. Assembling the wheel support at the rear of the cart using twelve M8X16 round head bolts, Flat
Washer Ø8, Lock Washer Ø8 and M8 hex nuts as shown in
Figure 4
.Bolt heads go on inside of cart.
Tighten.
CAUTION
FIGURE 1
FIGURE 2
