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FlexPAK

5.2 Installation requirements

Prepare the location where FlexPAK is to be placed

before installation. Consider the following when in-

stalling the unit:
• The unit is to be anchored to a hard, level and firm

foundation. There are four fastening brackets on

the bottom frame to be used to fasten the unit to

the raised foundation.

• The total weight of the unit with accessories.
• Maximum weight of the collected material.
• Do not install the unit close to heat sources or hot

surfaces.

• Beware of hot air from the outlet.
• Ensure that handling is convenient.
• Ensure that emptying collected dust is convenient.
• Ensure that service and maintenance are conveni-

ent.

• In case of high relative humidity, do not expose the

unit to freezing temperatures.

• Do not place the unit in direct sunlight.
• Ensure that reverse airflow into the outlet is pre-

vented.

5.3 Duct dimensions and installation

Figure 9

 shows the unit installed in a typical vacuum

duct system.

5.3.1 Requirements

Place a sign with the intended use of the vacuum sys-

tem on every user interface (workstation). Inform all

personnel of the intended use of the system. Ensure

that personnel using the equipment do not collect

items that may cause ignition or blocking.

WARNING! Explosion risk

• Do not collect material that may cause igni-

tion or blocking. It is strictly prohibited to col-

lect material that may undergo dangerous

chemical or thermal reactions and/or self-ig-

nite.

• Some types of dust may cause a dust explo-

sion and/or fire. Before installation, investig-

ate whether the dust to be collected by the

system constitutes a risk.

• The silencer outlet for exhaust air is to be dir-

ected upwards. Fit a Spiro duct to direct the

exhaust into the atmosphere. The duct is to

be routed to prevent any particles from fall-

ing into the unit, which could cause serious

damage

• Self-ignition can occur with some types of

dust. Under no circumstances may magnesi-

um and titanium dust be sucked into the sys-

tem.

All connected ducts are to be conductive and

grounded.

5.3.2 Recommendations
Transport velocity

It is important to use the correct duct diameter to

avoid pressure losses and dust deposits in the duct

system. Ensure that the correct transport velocity is

achieved. Correct velocity depends on the properties

of the transported material. Some applications may

require velocities up to 25 m/s (82 ft/s). Take velocity

into account when choosing duct diameters. The ve-

locity is never to decrease on the way to the unit. The

transport velocity in the ducts may vary depending on

how much of the vacuum system is used.

Flushing

Depending on the type of dust and fumes to be

filtered by the unit, a principle called flushing may be

used to keep the vacuum ducts clean. Flushing may

be applied by fitting a valve at the end of the duct sys-

tem. By not using the rest of the system, and open-

ing the so-called flush valve, a high amount of air will

flush the ducts clean. By flushing each branch of the

vacuum system separately, the risk of dust deposits is

minimized.
In larger vacuum systems with multiple units installed,

the installation of Duct Isolation Valves (DIV) is recom-

mended in order to isolate one unit for maintenance

while the others remain in normal operation.
If the dust is abrasive, it may be necessary to use

thick-walled (or rubber-coated) material in bends and

other exposed areas.
To avoid pressure losses, the duct system is to be

as short as possible and designed with two or more

branches. Use larger diameters on the clean side to re-

duce pressure losses.

5.4 Installing the unit

WARNING! Risk of personal injury

Always stop the unit before looking into the

outlet. The fan rotates at high speed and debris

and particles coming out of the outlet may

cause eye injury.

5.4.1 Indoor installation

CAUTION! Risk of equipment damage

If the exhaust air duct is blocked, the unit may

create an overpressure, that may cause major

damage to the heat exchanger.

Never completely seal a small room with the

unit installed.

Ensure that the room where the unit is in-

stalled is well ventilated.

16

Содержание FlexPAK Series

Страница 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04...

Страница 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015...

Страница 3: ...r installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swa...

Страница 4: ...9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendi...

Страница 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5...

Страница 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6...

Страница 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7...

Страница 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8...

Страница 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9...

Страница 10: ...FlexPAK 11 12 13 14 10...

Страница 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11...

Страница 12: ...Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording t...

Страница 13: ...iameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air...

Страница 14: ...char acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17...

Страница 15: ...stallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represe...

Страница 16: ...ust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses...

Страница 17: ...th an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operate...

Страница 18: ...ly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a ris...

Страница 19: ...ed to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted i...

Страница 20: ...e included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu wil...

Страница 21: ...rcuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical d...

Страница 22: ...n the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the...

Страница 23: ...your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Sec...

Страница 24: ...ssure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal...

Страница 25: ...ts Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport...

Страница 26: ...ir Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement desc...

Страница 27: ...t Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressur...

Страница 28: ...aning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains...

Страница 29: ...www nederman com...

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