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FlexPAK

1 Preface

Thank you for using a Nederman product!
The Nederman Group is a world-leading supplier and

developer of products and solutions for the environ-

mental technology sector. Our innovative products

will filter, clean and recycle in the most demanding of

environments. Nederman's products and solutions will

help you improve your productivity, reduce costs and

also reduce the impact on the environment from in-

dustrial processes.
Read all product documentation and the product iden-

tification plate carefully before installation, use, and

service of this product. Replace documentation im-

mediately if lost or damaged. Nederman reserves the

right, without previous notice, to modify and improve

its products including documentation.
This product is designed to meet the requirements

of relevant EC directives. To maintain this status, all

installation, maintenance, and repair is to be done

by qualified personnel using only Nederman original

spare parts and accessories. Contact the nearest au-

thorized distributor or Nederman for advice on tech-

nical service and obtaining spare parts. If there are

any damaged or missing parts when the product is de-

livered, notify the carrier and the local Nederman rep-

resentative immediately.
This manual is supplemented by:
• User Manual
• PLC Settings Manual
• Electrical wiring diagrams

2 Safety

2.1 Classification of important informa-

tion

This document contains important information that

is presented either as a warning, caution or note, ac-

cording to the following examples:

WARNING! Risk of personal injury

Warnings indicate a potential hazard to the

health and safety of personnel, and how that

hazard may be avoided.

CAUTION! Risk of equipment damage

Cautions indicate a potential hazard to the

product but not to personnel, and how that

hazard may be avoided.

Notes contain other information that is import-

ant for personnel.

3 Description

3.1 Function

FlexPAK is a complete vacuum unit with a direct driv-

en side channel fan fitted as one unit on a steel frame

and a start and control unit with an integrated 24 V

transformer. The unit is controlled by a frequency

converter, has automatic start/stop, and automatic

filter cleaning.

3.1.1 Filtration in two stages

FlexPAK filters particles in two stages. In the first

stage, coarse particles are separated away in the inlet.

In the second stage, fine particles are separated away

by filter bags, see 

Figure 9

.

3.1.2 Automatic filter cleaning

FlexPAK uses filter cleaning by a short blast of re-

versed airflow with atmospheric pressure. By the rap-

id opening of the Filter Cleaning Valve (FCV) located

on top of the filter, a powerful blast of reversed air-

flow is created, efficiently dislodging dust from the fil-

ter bags, see 

Figure 8

.

3.2 Dimensions

For the dimensions of FlexPAK, see 

Figure 2

.

12

Содержание FlexPAK Series

Страница 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04...

Страница 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015...

Страница 3: ...r installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swa...

Страница 4: ...9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendi...

Страница 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5...

Страница 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6...

Страница 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7...

Страница 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8...

Страница 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9...

Страница 10: ...FlexPAK 11 12 13 14 10...

Страница 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11...

Страница 12: ...Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording t...

Страница 13: ...iameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air...

Страница 14: ...char acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17...

Страница 15: ...stallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represe...

Страница 16: ...ust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses...

Страница 17: ...th an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operate...

Страница 18: ...ly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a ris...

Страница 19: ...ed to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted i...

Страница 20: ...e included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu wil...

Страница 21: ...rcuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical d...

Страница 22: ...n the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the...

Страница 23: ...your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Sec...

Страница 24: ...ssure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal...

Страница 25: ...ts Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport...

Страница 26: ...ir Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement desc...

Страница 27: ...t Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressur...

Страница 28: ...aning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains...

Страница 29: ...www nederman com...

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