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7

1 Introduction

This manual is suitable for the PowerRouter Solar Battery types: PR30SB (3000W), PR37SB (3700W) and PR50SB (5000W).

The manual is intended for certified installers to mount, wire and commission the PowerRouter unit.

The PowerRouter is a DC to AC grid-tied utility unit for use with Photovoltaics (PV) and battery backup storage. The PowerRouter can be 
used for feed-in purposes. The optional AC local output of the PowerRouter supplies a no-break supply to the connected load in the event 
of a grid failure. For more information visit: www.PowerRouter.com.

2 Safety

Before installing or using the PowerRouter, read all of the instructions, cautions, and warnings on the PowerRouter, the solar array and 
battery bank and in this installation manual. Before connecting the PowerRouter to the electric grid, contact the local utility company. Solar 
arrays produce electrical energy when exposed to light and can thus create an electric shock hazard. Wiring of the solar arrays should only be 
performed by qualified personnel. To prevent short circuiting of the battery, an isolated box wrench should be used.
The PowerRouter contains no user-serviceable parts. For all repairs and maintenance, contact your installer/dealer.

Anti-islanding protection

The PowerRouter has a built-in anti-islanding protection functionality in compliance with local regulations.
During a utility failure, the PowerRouter unit will disconnect from the grid. With the optional "Local Out" you may continue supplying your 
loads in this event.

Solar Series fusing

Serial fusing may be required depending on the type of PV module and configuration used in the system.

CE Compliance

The PowerRouter is compliant according to CE Directive.

3 Mounting

This chapter provides guidelines to help select the best mounting location, provides suggestions to ensure optimum performance, cautions 
and warnings that you should follow in order to avoid injury and equipment damage. Also included are step-by-step instructions for 
mounting the PowerRouter.

3�1 Choosing a mounting location

Take into account the following guidelines, cautions, and warnings when choosing a mounting location for the PowerRouter:
• 

The PowerRouter is designed for indoor installations (IP21)

• 

Do not install the PowerRouter in direct sunlight

• 

Do not install the PowerRouter on flammable construction materials

• 

Do not install the PowerRouter in areas where highly flammable materials are stored

• 

Do not install the PowerRouter in potentially explosive areas!

• 

Do not install the PowerRouter during periods of precipitation or high humidity (>95%); moisture trapped within the location may cause 
corrosion and damage to the electronic components

• 

Provide adequate ventilation when using batteries, and also read the warning label on the bottom of the PowerRouter

• 

Install the PowerRouter in a location that maintains an ambient air temperature that is less than 40 °C; this is to maintain a safe internal 
component temperature, the PowerRouter reduces power if the ambient air temperature exceeds 40 °C

• 

The PowerRouter should be installed in a location that is not accessible for children

• 

The PowerRouter emits a slight vibrating noise when operating. This noise is normal and has no effect on performance, but it can 
be disturbing if the unit is mounted on a wall in a living area, on the outside of a wall that is near a living area, or on certain types of 
materials, such as thin wood panelling or sheet metal

• 

The slope of the wall should be within ± 5°

• 

The PowerRouter weighs 20.5 kg; ensure that the mounting surface is strong enough to hold the weight of the PowerRouter

• 

The bottom of the PowerRouter is provided with a label showing the ratings; the PowerRouter must be mounted in such a manner that 
this label remains visible after installation, as the label contains a serial number needed as a login code for the install wizard and to 
register at www.myPowerRouter.com for logging and monitoring

If you are installing the PowerRouter in a cabinet, closet or other relatively small enclosed area, sufficient air circulation must be provided 
in order to dissipate the heat generated by the unit. To prevent electric shock or other injury, check for existing electrical or plumbing 
installations in the walls before drilling mounting holes for the PowerRouter.

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Содержание PowerRouter

Страница 1: ...the PowerRouter PowerRouter Solar Battery Installation Manual...

Страница 2: ...tandby 1 2 3 4 x 4 x 2 x 2 x 4 5 6 Standby Standby Standby Standby Standby Standby Standby Standby min 300 mm min 800 mm Max 40 C Min 10 C i 20 KG A A A A A B B Drill template for the PowerRouter Dril...

Страница 3: ...C LOCAL OUT AC GRID USB ETHERNET RJ45 CAN BUS CAN NO NO NC NC AC GRID AC LOCAL OUT 2 1 internet router PC laptop Mac to the router Cat5 network cable of a suitable length the PowerRouter to the router...

Страница 4: ...Settings menu Service menu Status menu System Reset Selftest Errors Install Wizard Display Date Time Language Battery Solar Grid Battery Solar Grid Internet connections 13 14 YES NO ON OFF Operationa...

Страница 5: ...te 20 Manuel d installation Page 34 Installatie handleiding Bladzijde 48 Manuale d installazione Pagina 62 Manual de instalaci n P gina 76 Manual de instala o P gina 90 N V Nederlandsche Apparatenfabr...

Страница 6: ...formation that you should know and use to ensure optimal operation of the system A bullet with a number refers to an illustration with the same number For illustrations refer to pages 2 4 Contents To...

Страница 7: ...e into account the following guidelines cautions and warnings when choosing a mounting location for the PowerRouter The PowerRouter is designed for indoor installations IP21 Do not install the PowerRo...

Страница 8: ...n in a safe and efficient manner follow the steps in the right order Before wiring the PowerRouter make sure that all wires connected to the PowerRouter are not live by turning off all disconnects and...

Страница 9: ...PowerRouter Read the label on the battery Battery charging stations must be located in designated battery charging areas This is because of the dangers of hydrogen gas and battery acid Do not smoke or...

Страница 10: ...e with the install wizard and installation software tool see also clause 6 2 The left contacts can be used for grid alarms the right contacts can be used for battery alarms 5 Commissioning This chapte...

Страница 11: ...or the end user depending on the configuration The restart duration is less than 1 minute Reset procedure 1 Enter the service menu 2 Select Reset 3 Press YES to continue 4 Press YES to start the Reset...

Страница 12: ...ill not be used if fixed float charge characteristic is set 28 8 V when 3 stage is set 28 0 V 30 0 V Low battery alarm ON Low battery alarm relay will be activated if battery voltage falls below set v...

Страница 13: ...outer to clear the error Also the error message can be cleared using the installation software tool or via the internet Clear error message procedure 1 Press NO for at least 3 seconds Troubleshooting...

Страница 14: ...d in Appendix D Solar 8 Disconnect AC wiring Grid Load The PowerRouter can now be removed for disposal or repair Decommissioning should only be carried out by certified persons Contact your installer...

Страница 15: ...or inappropriate operation insufficient ventilation of the unit failure to observe the applicable safety regulations force majeure e g lightning overvoltage storm fire cosmetic shortcomings which do...

Страница 16: ...isconnects loads B004 S Battery temperature too high measured by the external temperature sensor Check ambient temperature of battery storage room Provide sufficient cooling B005 S Battery temperature...

Страница 17: ...upply voltages out of range D029 S Cold start failed D011 S Load voltage too low Check grid voltage D012 S Load voltage too high D013 H Load short circuit Check load D023 H Current overload Disconnect...

Страница 18: ...anti islanding regulations electronic fused 6W interactive display with 4 button operation ethernet RJ45 TCP IP 1 second PR50SB BU PR37SB BU PR30SB BU 5 5 kWp and 15 A per string 4 kWp and 15 A per st...

Страница 19: ...n the connector locking mechanism PV disconnection procedure 1 Insert PV MS tool with the pins to the connector 2 Pull the PV connector out of the PowerRouter This tool is not delivered with the Power...

Страница 20: ...nformationen zu finden die f r einen optimalen Betrieb der Anlage anzuwenden sind Ein nummeriertes Aufz hlungszeichen weist auf eine Abbildung mit derselben Nummer hin Die Abbildungen befinden sich au...

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