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NED

SUi7440

UME-0031-03

1 Product Outline

1.1 Features

readout(40MHz)

High resolution(7400 pixels)

Easy connection with a variety of frame grabber boards via Camera Link interface

Easy control of gain / offset / video output with external software.

By use of the on-board FPGA, we have implemented pixel correction/shading

correction, image data-level adjustment etc functions for all pixels.

1.2 Applications

Inspection of Transparent panels and PCBs

Inspection of high speed moving objects

Flat panel display inspection

Inspection of glass and sheet-like objects

Printed circuit board inspection

This camera utilizes an Intelligent Transportation System

Outdoor surveillance

An example of Visual Inspection of PCBs is shown below.

LED incident

lighting

PCB pattern

Power

Supply

Figure 1-2-1

Visual Inspection of PCBs

Содержание SUi7440

Страница 1: ...User s Manual Line Scan Camera Type SUi7440 NIPPON ELECTRO SENSORY DEVICES CORPORATION...

Страница 2: ...use harmful interference in which case the user will be required to correct the interference at his or her own expense For Customers in the EU This equipment has been tested and found to comply with t...

Страница 3: ...s exposed to rain or other severe external elements hazardous gases or chemicals If the product is not to be used for an extended period of time as a safety precaution always unplug the connection cab...

Страница 4: ...halogen lighting is employed always install an infrared filter into your system configuration Please note that exposure to long wavelength light outside of the sensors visible optical range can affec...

Страница 5: ...sed by fire earthquake other acts of a third party other accidents negligent or intentional misuse by the user or other usage under extraordinary circumstances Damages e g loss of business profits bus...

Страница 6: ...ll double or triple failsafe systems Repair Service Outline The cost of dispatching engineers etc for repair service is not included in the price of purchased and supplied goods On request arrangement...

Страница 7: ...o PC Transmission 21 4 1 4 Camera Control Commands 22 4 1 5 Memory Setup Values Factory Settings 24 4 2 Details on Commands 25 4 2 1 Exposure Mode 25 4 2 2 Free run Exposure Mode Scanning 25 4 2 3 Set...

Страница 8: ...1 Free Run Exposure Mode 34 4 8 2 External Trigger Exposure Mode 35 4 9 Setting Offset 36 4 10 Setting Gain 37 4 11 Data Level Adjustment 38 4 12 Pixel Correction 39 4 12 1 Command Settings 40 4 12 2...

Страница 9: ...t file 58 8 5 9 Import Parameters from text file 59 8 6 Control 59 8 6 1 Gain and Offset 60 8 6 2 Clock Video output Video shift Exposure mode 61 8 6 3 Camera Memory 61 8 6 4 Pixel Correction 61 8 7 S...

Страница 10: ...tion shading correction image data level adjustment etc functions for all pixels 1 2 Applications Inspection of Transparent panels and PCBs Inspection of high speed moving objects Flat panel display i...

Страница 11: ...x 4 7 Sensor Length mm 34 78 Spectral Responsivity nm 400 800 Peak 541 Data Rate MHz 40 fixed Maximum Scan Rate s kHz 191 95 5 2 Saturation Exposure lx s typically 0 0416 Daylight Fluorescent Light T...

Страница 12: ...tion control SerTC SerTFG Master clock MHz 40 Connectors Data Controller 3M MDR26 Camera Link Power Supply Hirose HR10G 7R 6PB 6 Pin Maximum cable length 10 Using Camera Link standard Lens Mount Nikon...

Страница 13: ...NED UME 0031 03 Sui7440 13 The spectral Responsivity is shown below Ta 25 Figure 1 4 1 Spectral Responsivity...

Страница 14: ...mechanism is available Please provide an adjustment mechanism yourself as necessary 2 3 Camera dimension The dimensions for the cameras are shown below 59 0 0 0 0 2 10 6 90 3 36 2 54 1 M4 6mm 4 50 0...

Страница 15: ...rce LED light sources are relatively inexpensive provide a uniform field and longer life span compared to other light sources However they also require a camera with excellent sensitivity Halogen ligh...

Страница 16: ...mera Attach the opposite end loose wires to the power unit Other than the above a personal computer a frame grabber board a photographic lens a photographic lens mount a light source and an encoder ar...

Страница 17: ...fication 2007 Version1 2 using a typical cable 14B26 SZLB xxx 0LC from 3M and frame grabber board Solios from Matrox Please choose the appropriate Camera Link cable type and length for your applicatio...

Страница 18: ...Out 4 X2 17 X2 Out 5 Xclk 18 Xclk Out 6 X3 19 X3 Out 7 SerTC 20 SerTC In 8 SerTFG 21 SerTFG Out 9 CC1 22 CC1 In 10 CC2 23 CC2 In 11 CC3 24 CC3 In 12 CC4 25 CC4 In 13 Inner Shield 26 Inner Shield 28 2...

Страница 19: ...B xxx 0LC by 3M or equivalent Set the LVDS Channel Link receiver side to 100 ohm termination With the driver side of LVDS even if not used do not make it open but set the logic to H or L Figure 3 3 2...

Страница 20: ...selecting a power source choose one with the capacity to allow for inrush current 15W or more recommended Insert the cable plug securely until it locks into position This is to prevent the connector f...

Страница 21: ...rprets the computer commands and then executes control operation accordingly Transmission ends when the camera returns the analyzed results of control commands to the computer Always allow the previou...

Страница 22: ...514 1 3385 16 0446 0 0469 dB STEP Even Gain 1 3700 pixel GF 54 514 1 3385 16 0446 0 0469 dB STEP Even Gain 3701 7400 pixel GB 54 514 1 3385 16 0446 0 0469 dB STEP Odd Offset 1 7400 pixel o 0 15 8 bit...

Страница 23: ...acquisition 1 W Acquire User White Pixel Correction Data User Pixel Correction data acquisition 2 K Acquire User Black Pixel Correction Data User Pixel Correction data save L Save User Pixel Correctio...

Страница 24: ...el GF 162 2 3982 times Even Gain 3701 7400 pixel GB 162 2 3982 times Odd Offset 1 7400 pixel o 1 1DN Odd Offset 1 3700 pixel of 1 1DN Odd Offset 3701 7400 pixel ob 1 1DN Even Offset 1 7400 pixel O 1 1...

Страница 25: ...de Scanning Sets the exposure time Format 2 CMD VAL CR CMD i VAL 4798 524288 Example i 4798 CR Setting Exposure time 191 92 s OK i4798 4 2 3 Setting Odd Gain 1 3700 pixel Sets Odd Gain in 54 to 514 Fo...

Страница 26: ...g Even Gain 3701 7400 pixel Sets Even Gain in 54 to 514 Format 2 CMD VAL CR CMD GB VAL 54 514 Example GB100CR OK GB100 4 2 7 Setting Odd Offset 1 3700 pixel Sets Odd Offset in 0 to 15 Format 2 CMD VAL...

Страница 27: ...00 pixel Sets Even Offset in 0 to 15 Format 2 CMD VAL CR CMD 0B VAL 0 15 Example 0B5CR OK 0B5 4 2 11 Setting Video Output Switching Sets data format of output signal Format 2 CMD VAL CR CMD v VAL 0 1...

Страница 28: ...orrection data acquisition 1 Acquires User White Pixel Correction Data Format 1 CMD CR CMD w Example WCR OK W 4 2 15 User Pixel Correction data acquisition 2 Acquires User Black Pixel Correction Data...

Страница 29: ...ata Level Adjustment Minimum Value Format 2 CMD VAL CR CMD s VAL 0 4095 Example s1024CR OK s1024 4 2 19 Data Level Adjustment Maximum Value Sets Data Level Adjustment Maximum Value Format 2 CMD VAL CR...

Страница 30: ...ry Format 1 CMD CR CMD w Example wCR OK w 4 2 22 Memory Load Reads out the camera settings from the flash memory Format 1 CMD CR CMD l Example lCR OK l 4 2 23 Memory Initializing Initializing Camera S...

Страница 31: ...nector receiver driver receiver controller LVAL DVAL CK PortA B Figure 4 3 1 FPGA Processing block diagram 4 4 Startup After turning on the camera runs a startup procedure before it starts getting ima...

Страница 32: ...ted As it takes several seconds to rewrite the memory do not disconnect the power supply before receiving the response from the camera Commands for rewriting the memory are as follows Reset to factory...

Страница 33: ...0 bit digital data LSB MSB LSB MSB Typically 10 11 10 11 LSB MSB 10 11 Figure 4 7 1 Pin Assignments of Digital Data The A D converter of the camera has a 12 bit resolution For 10 bit output the upper...

Страница 34: ...e the camera generates its own internal control signal based on two programmable parameters exposure time and readout time The range of programmable exposure time and the timing chart of the exposure...

Страница 35: ...d by the time from rising edge to rising edge of the trigger pulse The range of programmable exposure time and the timing chart of the exposure and the readout are shown below Exposure Readout Trigger...

Страница 36: ...mount of exposure when the output saturates Figure 4 9 1 Saturation Exposure and Dark Current Output By setting the offset you can set the Y intercept arbitrarily DF shows the digital offset value The...

Страница 37: ...e using the User Pixel Correction function gain can be automatically adjusted by setting the output target level Figure 4 10 1 PGA Gain Adjustment Gain and noise values are proportionally related Adju...

Страница 38: ...vel Adjusted Output Data Vin Output Data before Adjustment Min Data Level Adjustment Minimum Value Max Data Level Adjustment Maximum Value Example Data Level Adjustment Settings Minimum 23DN Maximum 1...

Страница 39: ...correction function in order to cope with lens shading and non uniform illumination Cal_bl Output data of each pixel in perfect dark digial Cal_wh Output data of each pixel in uniform illumination di...

Страница 40: ...m that the reply K OK CR comes back from the camera Remove the lens cap and prepare the object to be photographed If a lens is attached lens and illumination shading will be corrected at the same time...

Страница 41: ...est Pattern From pixel 1 to 3700 the pattern 0 255DN repeats and pixel 3700 is 115DN From pixel 3701 to 7400 the output is 115 0DN then repeating 255 0DN so that pixel 7400 is 0DN Figure 4 13 1 Test P...

Страница 42: ...d damage to connectors or internal components 1 Confirm the pin assignment of the power cable Figure 5 1 1 Pin Assignment of Power Cable 2 Confirm the direction and the channel of the cables Some Came...

Страница 43: ...EL 1 DC 12V NIPPON ELECTRO SENSORY DEVICES CORP CAMERA LINK BASE MADE IN JAPAN SCAN Figure 5 1 3 Channel of Camera Link Cables 5 2 After Power on 1 Confirm sent and received commands using the camera...

Страница 44: ...ideo output mode 8 bit 10 bit or 12 bit Figure 5 2 2 Video Output Mode Settting If you have your own application to check the images select suitable settings 3 Capture images using a camera interface...

Страница 45: ...cable and Camera Link cables are connected to the camera firmly 3 Camera Link cables are susceptible to noise when the cables are laid near a light source inverter line or a power line The personal c...

Страница 46: ...should be handled like other optical components with care If you use the camera in a dusty area prepare a dust proof enclosure Dust can obscure pixels producing dark lines on the image 6 3 Cleaning th...

Страница 47: ...ecified voltage The capacity of the power source is sufficient Connect the camera and the frame grabber board with camera cables After being powered on set up the frame grabber board suitably The samp...

Страница 48: ...are too dark try to increase the light intensity and vice versa No image at the full aperture The optical axes of the camera and the image sensor are aligned Check the compatibility between the camer...

Страница 49: ...been used for 3 or more years or the ambient temperature is higher than room temperature Check the deterioration of the power supply The camera the camera cables and the power source cable are in swi...

Страница 50: ...h the transmission rate The cables should not be too long in order to avoid noise disturbance The power source has no fluctuation in voltage and is not deteriorated Use a stable power supply The camer...

Страница 51: ...n the rating The camera will become hotter than the ambient temperature while in operation because of self heating Allow sufficient air circulation around the camera to give it a longer life Keep the...

Страница 52: ...a setting files The following system environment is required for the respective interfaces For COM port RS232C connection 1 COM port that is compatible with the hardware and OS 2 RS232C cross cable Ds...

Страница 53: ...nto the desired location in your hard disk drive Note In case you copy from CD ROM you should cancel the read only attribute 8 4 Uninstall 1 Delete NCCtrl02 folder and all data files that included in...

Страница 54: ...cation settings G Version information 8 5 3 Open the control setting file 1 Click on tool bar button A 2 Select the appropriate setting file ini file and click on the Open button 3 The setting is load...

Страница 55: ...Detailed setting button you can change the interface setting 4 Click on the OK button to complete this operation Click on the Cancel button to cancel this operation Note NCCtrl02 memorizes settings au...

Страница 56: ...ter should not be used 2 Click on the OK button to complete this operation Click on the Cancel button to cancel this operation Note NCCtrl02 memorize settings automatically So you do not have to repea...

Страница 57: ...COM port RS232C For details please inquire with the frame grabber manufacturer 8 5 4 4 Setting Timeout 1 Enter timeout values to each edit box in milliseconds Click Default button to restore all timeo...

Страница 58: ...8 5 6 Disconnect and exit program Click on tool bar button E Then click the X button in the top right of the window 8 5 7 Check the contents of communication Click on the Console tab at the bottom of...

Страница 59: ...ved in text format 8 5 9 Import Parameters from text file 1 Select menu File Text Load 2 Select the file name and click on the Open button Each command written in the text file is executed sequentiall...

Страница 60: ...NED SUi7440 UME 0031 03 60 8 6 1 Gain and Offset Enter the value directly into the edit box or click on the spin button to set the value Then click on the Send button to send the command to the camera...

Страница 61: ...om camera memory b Save Save data into camera memory c Factory default Restore camera memory data to factory settings 8 6 4 Pixel Correction Input the pixel correction target level M xxx in the input...

Страница 62: ...n 2 Uninstall old version See 8 4 Uninstall 3 Install new version See 8 3 Software installation 8 7 2 Adding Replacing control setting file 1 Check the old version of NCCtrl02 is not in operation 2 Co...

Страница 63: ...er 8 9 Attention on use 1 Reproducing and distributing without notice part or all of this software and this manual is prohibited 2 Reverse engineering decompiling disassembling and modifying without n...

Страница 64: ...ors or omissions please notify your nearest NED representative 9 2 Contact for support Nippon Electro Sensory Devices Corporation Head Office 2 5 12 Itachibori Nishi ku Osaka 550 0012 Japan Phone 81 6...

Страница 65: ...g guide turn off the power and call your NED representative In such case please inform us of the status of the camera You can get the status by executing the l command The example of the camera status...

Страница 66: ...r Date Changes 01 20 Jun 2014 Initial release 02 15 September 2016 1 P15 M84 5x0 5 screw was revised by Nikon F mount 2 P15 Delete Use two cables of the same length and the same manufacturer 03 15 Sep...

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