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NOTICE:

This document provides instructions for the replacement of the Drive Motor on the Nautilus

™

T624/T626/T684/T686 and Schwinn

530/570 Treadmills.

If you need assistance, please contact your local Nautilus distributor. To find your local distributor, go to:

www.nautilusinternational.com

Note: The Nautilus™ T626 is used in the following images. The procedure

is the same for the Nautilus™ T624/T684/T686 and Schwinn

530/570

models.

1. Unplug the power cord from the machine and wait 5 minutes. Place the

power cord in a secure location.

2. Using a #2 Phillips screwdriver remove the 4 indicated screws, and two

additional screws on the far side, from the Motor Cover and remove it.

3. Using a #2 Phillips screwdriver remove the 2 indicated screws from the

MCB Cover and remove it.

To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet

and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure

location.

Motor Cover

MCB Cover

Motor Control

Board

(MCB)

Motor

Содержание T624

Страница 1: ...d Sensor Assembly 64 Replace the Lower I O Cable 68 Replace the Motor 76 Replace the Motor Mount 81 Replace the Drive Belt 85 Replace the Motor Control Board MCB 89 Replace the Incline Motor Assembly...

Страница 2: ...n or functionality of the machine being serviced as this can adversely affect user safety and will void the warranty Do not put the machine back in service until all shrouds instructions warning label...

Страница 3: ...er Serial Number Product Specification Tilt Restraining Device Locked Tilt Restraining Device Unlocked WARNING keep young children away from this machine at all times Contact with the moving surface m...

Страница 4: ...4 Serial Number Product Specification WARNING keep young children away from this machine at all times Contact with the moving surface may result in severe friction burns T624 T686 T684 570 530...

Страница 5: ...ission Less than 70 db average without load Noise emission under load is higher than without load Complies with the following ISO 20957 Compliant SAA Compliant Connectivity 146 3 cm 57 6 89 4 cm 35 2...

Страница 6: ...oad Complies with the following ISO 20957 Compliant SAA Compliant 146 3 cm 57 6 89 4 cm 35 2 196 cm 77 2 Maximum User Weight 136 kg 300 lbs Total Surface Area footprint of equipment 16387 cm2 Power Re...

Страница 7: ...ances or devices to the surge protector in combination with this machine Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with t...

Страница 8: ...t shifts into the locked position Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own phy...

Страница 9: ...ed to prevent electrostatic discharge and protect your floor Be sure that the workout space you are utilizing has adequate height clearance taking into consideration the height of the user and the max...

Страница 10: ...the hydraulic lift is correctly locked in place Use proper safety precautions and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure th...

Страница 11: ...possibly drop quickly in the last part of the movement 4 Fully insert the Tilt Restraining Pin into the Locked position on the Walking Deck 5 With the Tilt Restraining Pin secure the Treadmill can no...

Страница 12: ...machine until it rests on the side Be aware that as the machine is tilted the Walking Deck will abruptly lower from the restrained position Keep clear of the movement path of the Walking Deck Injury t...

Страница 13: ...admill comes equipped with a durable high quality walking belt designed to provide many hours of reliable service The walking belt on a treadmill that has not been operated for a length of time either...

Страница 14: ...sh showing the Workout Results are being exported to the USB Flash Drive Do not remove the USB Flash Drive until the User Profile does not flash and the Console displays REMOVE USB Note If the Workout...

Страница 15: ...Profile will begin to flash showing the Workout Results are being exported to the USB Flash Drive Do not remove the USB Flash Drive until the User Profile does not flash and the Console displays REMOV...

Страница 16: ...status count exported workouts total number of workouts 4 When the export is complete the User Profile will stop flashing the Console will display USB COMPLETE followed by the REMOVE USB prompt It is...

Страница 17: ...of moisture With the Walking Deck lowered if an edge of the Walking Belt can be seen adjust it until the edge is not viewable Note Avoid excessive moisture on the Console Weekly Check for smooth rolle...

Страница 18: ...the walking belt and end the Quick Start workout 6mm 6mm Aligning the Walking Belt The walking belt should be centered on your treadmill at all times Running style and a non level surface can cause th...

Страница 19: ...you or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of mov...

Страница 20: ...belt operate for approximately 15 seconds Be sure not to touch the walking belt or step on the power cord Keep bystanders children and pets away from the product you are servicing at all times 11 Swi...

Страница 21: ...ht Left C Fan J Base Shroud Right Q Grip Lower Left D Contact Heart Rate Sensor K Base Cable R Grip Upper Left E Console Cable L Base Assembly S Tray Left F Right Upright Cable M Base Shroud Left T Tr...

Страница 22: ...ts Frame Front U Power Switch Z Base Support EE Incline Adjuster V Fuse AA Deck Cushioners FF Pivot Assembly W Power Input BB Transport Wheel GG Belt Tensioner X Motor Cover CC Leveler HH Rear Roller...

Страница 23: ...ort H Right Upright Cable N Upright Left C Fan I Upright Right O Base Shroud Left D Contact Heart Rate Sensor J Base Shroud Right P Handlebar Shroud Left E Console Cable K Base Cable Q Power Cord F Tr...

Страница 24: ...Adjuster T Power Switch Y Deck Cushioners DD Pivot Assembly U Power Input Z Transport Wheel EE Belt Tensioner V Motor Cover AA Leveler W Side Foot Support Rails BB Lifting Cylinder S T U Y BB AA AA C...

Страница 25: ...ot displayed Sensor grip Be sure hands are centered on HR sensors Hands must be kept still with relatively equal pressure applied to each side Dry or calloused hands Sensors may have difficulty with d...

Страница 26: ...Walking belt needs to be used for wear in period Sound will go away after the wear in period Unit rocks does not sit level Check leveler adjustment Adjust levelers until machine is level Check surfac...

Страница 27: ...cted to MCB and not cut or crimped If any are cut or crimped re place Incline Motor Assembly Lower Middle and Upper I O Cables All wires in the cables should be intact If any are cut or crimped replac...

Страница 28: ...he Console display shows the UNITS prompt with the current setting Push the Increase Decrease buttons to change between MILES and KM 7 Push OK to set 8 The Console display shows the Sound Settings pro...

Страница 29: ...tting Push the Increase Decrease buttons to adjust the currently active value flashing Push the Left Right buttons to change which segment is the currently active value AM or PM hour minute 5 Push OK...

Страница 30: ...MINA M ENTER MFG TES MCB Calibration Procedure Item J of Engineering Mode 1 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to g...

Страница 31: ...MENT PROCEDURE SKILL LEVEL Level I Low very little mechanical knowledge or exposure Level II Intermediate some experience with mechanical procedures Level III Advanced knowledgeable about mechanical p...

Страница 32: ...If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctl...

Страница 33: ...3 Allow the Walking Belt to adjust to the new tension 4 Repeat steps 2 and 3 until the Walking Belt is centered 5 Final Inspection Inspect your machine to ensure that all hardware is tight and compone...

Страница 34: ...ow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these com...

Страница 35: ...3 Re install all remaining parts that were removed in reverse order 4 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until...

Страница 36: ...ur own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating co...

Страница 37: ...our machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with th...

Страница 38: ...only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure th...

Страница 39: ...ips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step 4 Unsnap and remove the Right and Left Tray from the Console and H...

Страница 40: ...tly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Do not allow the I O Cable to fall into the Right Upright Secure it w...

Страница 41: ...maining parts that were removed in reverse order Note when re attaching the Console Backing be sure to attach the hard ware marked with the first then the hardware with the followed by the remaining h...

Страница 42: ...ur own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating co...

Страница 43: ...T624 T684 and Schwinn 530 machines 3 Using a 2 Phillips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step Note The Nauti...

Страница 44: ...remove the indicated hardware from the Uprights 6 Slightly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Note this ste...

Страница 45: ...nd elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a secon...

Страница 46: ...dle I O Cable to the lower connector of the old Middle I O Cable 14 Gently pull the old I O Cable from the Right Upright This will pull out the old I O Cable and place the new I O Cable Note be sure t...

Страница 47: ...the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the cons...

Страница 48: ...ard ware marked with the first then the hardware with the followed by the remaining hardware 22 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly a...

Страница 49: ...lacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and w...

Страница 50: ...T624 T684 and Schwinn 530 machines 3 Using a 2 Phillips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step Note The Nauti...

Страница 51: ...remove the indicated hardware from the Uprights 6 Slightly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Note this ste...

Страница 52: ...nd elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a secon...

Страница 53: ...bles and remove the Right Upright Note do not crimp cables 13 Connect the Input Output I O Cables and Attach the new Right Upright to Frame Assembly Note this step may take two people to safely hold t...

Страница 54: ...side of the machine Keep clear of the movement path of the walking deck 18 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make s...

Страница 55: ...wn If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correc...

Страница 56: ...Remove the Circuit Breaker from the Frame 5 Remove the connectors and attach them to the new Circuit Breaker 6 Insert the new Circuit Breaker into the Frame and install the Securing Ring Note The Nau...

Страница 57: ...everse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspected for...

Страница 58: ...f replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly...

Страница 59: ...s on the far side from the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it 4 Release the Securing Clips from the Power Inlet a...

Страница 60: ...nto the Frame being sure the Securing Clips engage 7 Re install all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight and...

Страница 61: ...own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating corre...

Страница 62: ...ve it 4 Release the Securing Clips from the Rocker Switch and remove it from the Frame Note The Nautilus T626 is used in the following images The procedure is the same for the Nautilus T624 T684 T686...

Страница 63: ...into the Frame being sure the Secur ing Clips engage 7 Re install all remaining parts that were removed in reverse order 8 Final Inspection Inspect your machine to ensure that all hardware is tight a...

Страница 64: ...arts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void t...

Страница 65: ...from the MCB Cover and remove it Note The Nautilus T626 is used in the following images The procedure is the same for the Nautilus T624 T684 T686 and Schwinn 530 570 models Motor Cover MCB Cover To re...

Страница 66: ...the Speed Sensor to the Drive Pulley This distance affects the effectiveness of the Speed Sensor and will be used for the re assembly process 5 Cut the 4 Zip Ties that secure the Speed Sensor Cable Sp...

Страница 67: ...or Cable 10 Using a 2 Phillips screwdriver attach the new Speed Sensor and adjust it to be the same distance as the old Sensor from the Drive Pulley 11 Re install all remaining parts that were removed...

Страница 68: ...your own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating...

Страница 69: ...T624 T684 and Schwinn 530 machines 3 Using a 2 Phillips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step Note The Nauti...

Страница 70: ...remove the indicated hardware from the Uprights 6 Slightly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Note this ste...

Страница 71: ...nd elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a secon...

Страница 72: ...ight Upright from the Base Assembly exposing the Input Output I O Cables Disconnect the I O Cables and remove the Right Upright Note do not crimp cables 13 Using a 2 Phillips screwdriver remove the 4...

Страница 73: ...e to note where the Lower I O Cable attaches for re assem bly 16 Remove the old Lower I O Cable from the Frame Assembly Route the new Lower I O Cable into the Frame Assembly following the old Cable as...

Страница 74: ...rom the machine 21 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 22 Slightly push the walking deck forward toward the console With...

Страница 75: ...ardware marked with the first then the hardware with the followed by the remaining hardware 25 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly a...

Страница 76: ...vice this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkw...

Страница 77: ...cated screws and two additional screws on the far side from the Motor Cover and remove it 3 Using a 2 Phillips screwdriver remove the 2 indicated screws from the MCB Cover and remove it To reduce the...

Страница 78: ...d accidentally during replacement procedures 6 Using a 2 Phillips screwdriver disconnect the Motor Ground Wire from the Frame 7 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 8...

Страница 79: ...e Frame Be sure to only finger tighten the hardware 14 Loop the Drive Belt onto the Motor Pulley With the Drive Belt looped onto the Motor carefully roll the Drive Belt onto the Drive Pulley 15 Wrap t...

Страница 80: ...current setting 25 Push the OK button 4 times until the Console displays the TOTAL RUN HOURS screen 26 Push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into th...

Страница 81: ...5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do no...

Страница 82: ...nnect the Motor Ground Wire from the Frame 5 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 6 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to loosen the...

Страница 83: ...e Drive Belt looped onto the Motor carefully roll the Drive Belt onto the Drive Pulley 12 Wrap the new Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a cloc...

Страница 84: ...s until the Console displays the TOTAL RUN HOURS screen 22 Push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Engineering Mode The Console display will...

Страница 85: ...5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do no...

Страница 86: ...Pulley This distance affects the effectiveness of the Speed Sensor and can easily be shifted accidentally during replacement procedures 5 Using a 6mm hex wrench loosen the indicated screws on the Moto...

Страница 87: ...ench attach the Front Roller to the Bracket Note tighten the hardware until the Front Roller is centered in the Bracket 12 Loop the new Drive Belt around the Motor Pulley Start the Drive Belt on the D...

Страница 88: ...he PAUSE STOP button and Right arrow button for about 5 seconds to go into the Engineer ing Mode The Console display will show the current Firmware Version 22 Push the Down arrow button 4 times until...

Страница 89: ...n your own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operatin...

Страница 90: ...ndicated screws from the MCB Cover and remove it Note The Nautilus T626 is used in the following images The procedure is the same for the Nautilus T624 T684 T686 and Schwinn 530 570 models Motor Cover...

Страница 91: ...ll cables attach for re assembly 5 Using a 2 Phillips screwdriver remove the 2 indicated screws that attach the Motor Control Board MCB to the Frame 6 Remove old Motor Control Board and install the ne...

Страница 92: ...displays RUN MCB CAL Be sure the area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 13 With the area cl...

Страница 93: ...replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly an...

Страница 94: ...the Incline Motor from the Motor Control Board after noting their locations Note Be sure to note where all cables attach for re assembly Note The Nautilus T626 is used in the following images The pro...

Страница 95: ...95 Incline Motor Potentiometer Cables Incline Motor Cables...

Страница 96: ...parts do not lock in place and can abruptly move Injury to you or damage to the machine can occur 7 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sur...

Страница 97: ...nt space to lower the walking deck Keep a minimum clearance behind the machine of 2 m 79 and 0 6 m 24 on each side This is the recom mended safe distance for access movement and emergency dismounts fr...

Страница 98: ...area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 23 With the area clear push the OK button The calibr...

Страница 99: ...ng these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement p...

Страница 100: ...T624 T684 and Schwinn 530 machines 3 Using a 2 Phillips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step Note The Naut...

Страница 101: ...remove the indicated hardware from the Uprights 6 Slightly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Note this ste...

Страница 102: ...and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a seco...

Страница 103: ...and emergency dismounts from the machine 15 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 16 Slightly push the walking deck forwa...

Страница 104: ...uptly move and pivot downward Be sure to keep clear of any potential pinch opportunities from this motion 20 Using a 13mm wrench and a 6mm hex wrench remove the 2 screws with arrows from the the Incli...

Страница 105: ...sembly before flipping it Do not grasp the Walking Belt since it can abruptly move 26 Connect the Input Output I O Cables and Attach the Up rights to Frame Assembly Note this step may take two people...

Страница 106: ...path of the walking deck 31 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique bend...

Страница 107: ...ow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these com...

Страница 108: ...ons and lifting techniques Bend your knees and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until...

Страница 109: ...the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear...

Страница 110: ...ow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these com...

Страница 111: ...lips screwdriver remove the indicated screw from the Rear Roller Cover 4 Make sure that there is safe clearance around on and above the treadmill Make sure there is no object to spill or cause blockag...

Страница 112: ...it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abruptly move Injury to you...

Страница 113: ...ush the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the...

Страница 114: ...exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second pers...

Страница 115: ...low the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in place You will hear an audible click when the h...

Страница 116: ...ill when it is folded Do not put items on it that could cause it to become unstable or fall 7 Using a 2 Phillips screwdriver remove the indicated screw from the Rear Roller Covers 8 Remove the Rear Ro...

Страница 117: ...c lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the moveme...

Страница 118: ...king Deck a replacement Deck may not be required Flip the Walking Deck and use the unworn side as the new Walking Deck 18 Using a 2 Phillips screwdriver remove the Walking Belt Guides and attach them...

Страница 119: ...t the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 25 Apply a few drops of the lubricant to the inner surface of the belt for the entire width of t...

Страница 120: ...of your machine and start the belt at the slowest speed Let the belt operate for approximately 15 seconds Be sure not to touch the walking belt or step on the power cord Keep bystanders children and p...

Страница 121: ...ow to sit for 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these com...

Страница 122: ...the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can abru...

Страница 123: ...nd you can pull the walking deck away from the console Hold up the rear of the walking deck and move to the side of the machine Keep clear of the movement path of the walking deck 10 The hydraulic lif...

Страница 124: ...5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do no...

Страница 125: ...machine and wait 5 minutes Place the power cord in a secure location 2 Using a 6mm hex wrench loosen the Walking Belt with the Adjustment Bolts found on both Rear Roller Covers Loosen the Adjustment...

Страница 126: ...uring replacement procedures 6 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 7 Using a 13mm Open Ended Wrench rotate the Belt Tensioner Screw enough to remove the Drive Belt fr...

Страница 127: ...clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out of any pinch opportunities when turning the Pulleys 14 Roll the Drive Pulley clockwise until the Drive Belt is...

Страница 128: ...e area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 24 With the area clear push the OK button The calib...

Страница 129: ...5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do no...

Страница 130: ...s adequate height clearance for the raised deck 5 Using the support bar found below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydra...

Страница 131: ...aged Do not lean against the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 7 Using a 2 Phillips screwdriver remove the indicated screw from the Rear...

Страница 132: ...movement down Make sure that you use proper lifting technique bend your knees and keep your back straight Be aware that the walking deck can possibly drop quickly in the last part of the movement 15...

Страница 133: ...or 5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do...

Страница 134: ...raised deck 5 Using the support bar found below the rear of the walking belt lift the walking deck fully upward and engage the hydraulic lift Be sure that the hydraulic lift is correctly locked in pl...

Страница 135: ...when it is folded Do not put items on it that could cause it to become unstable or fall 7 Using a 2 Phillips screwdriver remove the indicated screw from the Rear Roller Cover 8 Remove the Rear Roller...

Страница 136: ...d position 15 Slightly push the walking deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walk...

Страница 137: ...ctiveness of the Speed Sensor and can easily be shifted accidentally during replacement procedures 20 Using a 6mm hex wrench loosen the indicated screws on the Motor Mount 21 Using a 13mm Open Ended W...

Страница 138: ...ve Belt from the Front Roller 24 Using a 6mm hex wrench remove the 2 indicated screws from the Deck 25 Using a 6mm hex wrench finish removing the Adjustment Bolt from the Rear Roller Note be sure to r...

Страница 139: ...et 32 Loop the new Drive Belt around the Motor Pulley Start the Drive Belt on the Drive Pulley and roll it in a clockwise motion Be sure the Belt does not come off of the Motor Pulley Keep fingers out...

Страница 140: ...t the treadmill when it is folded Do not put items on it that could cause it to become unstable or fall 41 Apply a few drops of the lubricant to the inner surface of the belt for the entire width of t...

Страница 141: ...l by flipping the power switch to ON 52 From the Power Up or Welcome screen push and hold down the PAUSE STOP button and Right arrow button for about 5 seconds to go into the Console Setup Mode The Co...

Страница 142: ...nspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance...

Страница 143: ...5 minutes before you service this machine Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do no...

Страница 144: ...lbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a second pe...

Страница 145: ...ng deck forward toward the console With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold u...

Страница 146: ...n If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correct...

Страница 147: ...ng the walking deck until it engages the locking mechanism Use a second person if necessary Do not use the walking belt or rear roller to lift the treadmill These parts do not lock in place and can ab...

Страница 148: ...ur foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console Hold up the rear of the walking deck and move to...

Страница 149: ...replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly an...

Страница 150: ...or damage to the machine can occur 4 Make sure that the locking mechanism is engaged Carefully pull back on the walking deck and make sure that it does not move When you do this keep clear of movement...

Страница 151: ...on each side This is the recommended safe distance for access movement and emergency dismounts from the machine 10 Make sure there is no object on or around the treadmill to spill or cause blockage fr...

Страница 152: ...cement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and wil...

Страница 153: ...T624 T684 and Schwinn 530 machines 3 Using a 2 Phillips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step Note The Naut...

Страница 154: ...remove the indicated hardware from the Uprights 6 Slightly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Note this ste...

Страница 155: ...and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a seco...

Страница 156: ...and emergency dismounts from the machine 15 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 16 Slightly push the walking deck forwar...

Страница 157: ...rench and a 6mm hex wrench remove the 4 screws with arrows from the Deck Frame and the old Incline Weld ment Be aware that when the Hardware is released from the Deck Frame the Base Frame Weldment may...

Страница 158: ...sembly Note this step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Asse...

Страница 159: ...nt path of the walking deck 29 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique be...

Страница 160: ...placement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and...

Страница 161: ...T624 T684 and Schwinn 530 machines 3 Using a 2 Phillips screwdriver remove the 10 indicated screws from Console Backing Be sure not to mix the self tapping screws from the previous step Note The Naut...

Страница 162: ...remove the indicated hardware from the Uprights 6 Slightly pull the right side of the Console upward enough to expose the Input Output I O Cable from the Right Upright and disconnect it Note this ste...

Страница 163: ...and elbows keep your back straight and pull up equally with both arms Make sure that your own physical strength is capable of lifting the walking deck until it engages the locking mechanism Use a seco...

Страница 164: ...and emergency dismounts from the machine 15 Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position 16 Slightly push the walking deck forwar...

Страница 165: ...e Weldment may abruptly move and pivot downward Be sure to keep clear of any potential pinch opportunities from this motion 20 Using a 13mm wrench and a 6mm hex wrench remove the 2 screws one shown he...

Страница 166: ...sembly Note this step may take two people to safely hold the Right Upright while the Cables are connected Do not crimp the Cables Do not fully tighten the Hardware until the Console and Handlebar Asse...

Страница 167: ...nt path of the walking deck 29 The hydraulic lift is set up to drop gradually Hold onto the walking deck until approximately 2 3 of the movement down Make sure that you use proper lifting technique be...

Страница 168: ...own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating corr...

Страница 169: ...and remove it Note image is to assist for placement purposes only and not a represen tational Note The Nautilus T626 is used in the following images The procedure is the same for the Nautilus T624 T6...

Страница 170: ...the new Filter to the Frame Be sure not to crimp any cables 7 Using a 2 Phillips screwdriver remove the hardware that attaches the Choke to the Frame 8 Remove the connectors from the old Choke and at...

Страница 171: ...area around the Treadmill is clear of all bystanders children and pets Be sure there is nothing on or under the Walking Belt or near the Treadmill 16 With the area clear push the OK button The calibr...

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Nautilus T624, Руководство по обслуживанию

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Содержание T624

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