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48 VOLT BATTERY CHARGER 

 NAB05E 
 

 

 

 Page 

2-3 

 

01 September 2004 

  

'control voltage', the comparator's output will switch 
to a low (dc reference) level and cause the switching 
transistor to turn on.  A positive voltage, 'thyristor 
control' pulse will be applied to the control gate of 
both thyristors in the switched full-wave rectifier 
circuit.  Since the ramp voltage increases linearly with 
time and it is reset to the dc reference voltage, at the 
start of each half cycle of the ac voltage applied to the 
unregulated 23 volt dc bridge rectifier, the level of the 
'control voltage' will determine at what point of time, 
relative to the start of each ac voltage half cycle, the 
leading edge of the 'thyristor control' pulse will occur. 
 As the 'control voltage' goes more positive, the 
leading edge of the 'thyristor control' pulse will occur 
at a progressively later period of time.  As the 'control 
voltage' goes less positive, the leading edge of the 
'thyristor control' pulse will occur at an earlier period 
of time. 
 

2.2.10 FULL-WAVE 

RECTIFIER 

OVERVIEW:

  The switched full-wave rectifier 

circuit produces a dc voltage that maintains the battery 
charging current at the preset, desired level when a 
'thyristor control' pulse is applied.  The circuit consists 
of two thyristors that have the ac voltage on the centre 
tapped secondary (75-0-75 volts RMS ac) of the ac 
power supply applied to their anodes.  The voltage on 
each anode is 180 degrees out of phase with the other; 
but, since they are obtained from the same transformer 
as the ac power source for the unregulated 23 volt dc 
bridge rectifier, the crossover point for each half cycle 
will be synchronized with the start of the ramp 
waveform output of the ramp generator.  The 
'thyristor control' pulse will occur at some point of 
time during each half cycle.  Each thyristor will only 
turn on when its anode is positive relative to its 
cathode and it will remain on for the remainder of that 
half cycle.  The output of the switched full- wave 
rectifier circuit will be dc voltage pulses with an 
average value determined by the period of each half 
cycle that the thyristors are turned on.  When the 
'thyristor control' pulses occur at the appropriate time, 
this average dc voltage will maintain the battery 
charging current at the desired, preset level.  A choke 
is installed in the centre tapped ac return path to filter 
the average dc voltage.  It also contains a free 
wheeling diode that prevents oscillations when the 
'thyristor control' pulses are removed and the current 
in the choke collapses. 

DETAILED DESCRIPTION 
2.3

   

The following provides an in-depth under-

standing of complex or non-obvious circuit functions. 
The descriptions are keyed to the block diagram 
referenced in paragraph 2.2 and expand on the 
associated block diagram descriptions. 
 

2.3.1  

AC  POWER  SUPPLY:

  The ac power 

source (115 volts ac RMS, 60 Hz or 230 volts ac 
RMS, 50 Hz) is connected between TB1-4 (line) and 
TB1-5 (neutral) with the ac ground connected to the 
safety ground stud.  The ac line is applied thru EMI 
filter U2 thru 

POWER

 

switch S1, thru fuse F1, thru 

TB1-1 to one side of power transformer T1's primary 
windings.  The ac neutral is connected to the other 
side of T1's primary windings thru TB1-2.  Power 
transformer T1 has two identical 115 volt primary 
windings.  Two sets of secondary windings provide 
the step down voltages required by the battery 
charger's dc power supplies.  One set of secondary 
windings provides 17.5 V ac, RMS and the other set 
provides a centre tapped 150 (75-0-75) V ac RMS. 
 

2.3.2   

V DC POWER SUPPLY:

  17.5 V ac, 

RMS, from power transformer T1, is applied to 
full-wave bridge rectifier A1U1.  The resultant output 
of A1U1 is a nominal 23 V dc, which is not regulated 
and contains a ripple component that is twice the 
frequency of the ac power source.  This ripple dc 
voltage is applied to the inverting input of comparator 
A1U3A and thru diode A1CR1 to smoothing 
capacitor C1.  Smoothing capacitor C1 smooths the 
unregulated 23 V dc output to an acceptable level, 
while RF bypass capacitor A1C1 removes any high 
frequency component.  The negative side of the 23 V 
V dc power supply is not connected to chassis ground 
but is connected to the positive voltage side of the 
battery charging voltage (positive battery terminal).  
This point is the dc reference level for all of the logic 
circuits.  Light emitting diode DS1 will turn on when 
the 23 V dc power supply is producing an unregulated 
23 V dc output. 

2.3.3  

15 V DC POWER SUPPLY:

    The 

smoothed unregulated 23 V dc is applied to the input 
of 15 V dc regulator A1U1.  The output of 15 V dc 
regulator A1U1 is maintained at +15 V dc with 
respect to the dc reference level, regardless of the 
fluctuations in the unregulated 23 V dc, provided it 
remains above 15 V dc. 

Содержание NAB05E

Страница 1: ...tt s Cove NS Canada B3Z 3J4 Phone 207 947 8200 Phone 902 823 3900 Fax 207 947 3693 Fax 902 823 3183 ISO 9002 REGISTERED ISO 9001 REGISTERED Copyright 2004 NAUTEL All rights reserved TECHNICAL INSTRUCT...

Страница 2: ...ember 2004 Warranty 2 0 01 September 2004 Contents 1 0 01 September 2004 Contents 2 0 01 September 2004 Contents 3 0 01 September 2004 Contents 4 Blank 1 1 0 01 September 2004 1 2 0 01 September 2004...

Страница 3: ...NCH CASUALTY S NOSE AND EXHALE TWO SLOW BREATHS INTO CASUALTY Figure 5 h REMOVE YOUR MOUTH and check for breathing Figure 6 i CONTINUE GIVING ONE BREATH EVERY FIVE SECONDS without interruption If any...

Страница 4: ...do not handle affected areas more than necessary 7 Do not apply salves grease etc to burns 8 Do not remove burned clothing which adheres to the skin or break blisters 9 Cover the burn with a dry steri...

Страница 5: ...l the patient is breathing on his own or until medical aid arrives Survival rates can be quite high if cardio pulmonary resuscitation is started within 3 to 4 minutes of the injury being received ACT...

Страница 6: ...M OXIDE ceramic which is non hazardous during normal device operation and under normal device failure conditions These devices are specifically identified in the equipment manual s parts list s DO NOT...

Страница 7: ...costs incurred in returning the part assembly to the Customer 5 Warranty replacement parts and repair which are provided under items 2 or 3 shall be guaranteed for a period of ninety days from date o...

Страница 8: ...hirteen months from shipment repair and exchange of modules is at no charge to the customer When the warranty has expired a charge of 80 of the list price for all exchanged modules is made If the faul...

Страница 9: ...N ON OVERVIEW 2 2 2 2 10 FULL WAVE RECTIFIER OVERVIEW 2 3 2 3 DETAILED DESCRIPTION 2 3 2 3 1 AC POWER SUPPLY 2 3 2 3 2 23 VDC POWER SUPPLY 2 3 2 3 3 15 VDC POWER SUPPLY 2 3 2 3 4 DIGITIZER 2 4 2 3 5 R...

Страница 10: ...NG INSTRUCTIONS 4 1 GENERAL 4 1 4 2 EMERGENCY SHUTDOWN PROCEDURE 4 1 4 3 PERSONNEL SAFETY 4 1 4 4 CONTROLS AND INDICATORS 4 1 4 5 TURNING ON THE BATTERY CHARGER 4 1 4 6 OPERATING PRECAUTIONS 4 1 4 7 F...

Страница 11: ...MFR PART NO COLUMN 7 2 7 6 6 OEM CODE COLUMN 7 2 LIST OF ILLUSTRATIONS Number Title Page 2 1 Timing Information 2 7 6 1 Waveforms 6 4 SD 1 Block Diagram NAB05E Battery Charger SD 1 SD 2 Electrical Sch...

Страница 12: ...m of the cabinet and connected to two terminal blocks on the rear panel inside the cabinet The battery charger circuitry comprising a supply transformer choke two thyristors two fuses one power on off...

Страница 13: ...loscope with a calibrated time base Monitor waveforms during trouble shooting procedures Dc Power Supply Any good quality dc power supply 0 70 volts Simulate precise full charge no load battery voltag...

Страница 14: ...n parallel When the ac power source voltage is 230 V ac 50 Hz the primary windings are connected in series One set of secondary windings provides 17 5 V ac RMS for the low voltage power supplies The s...

Страница 15: ...effectively increasing the time required to generate a master reset signal as the batteries approach their fully charged condition 2 2 7 EIGHT SECOND TIMER OVERVIEW An oscillator timer integrated cir...

Страница 16: ...reset level A choke is installed in the centre tapped ac return path to filter the average dc voltage It also contains a free wheeling diode that prevents oscillations when the thyristor control pulse...

Страница 17: ...d by the status of the eight second timer When A1Q2 is turned on the collector of A1Q1 will be clamped to the dc reference level and the switching action of A1Q1 will be inhibited When A1Q2 is turned...

Страница 18: ...an open circuit and it will have no influence on the operation of transistor A1Q1 2 3 8 CHARGING CURRENT CONTROL The charging current control circuit consists of operational amplifier A1U3C and its as...

Страница 19: ...to TB2 1 thru inductor L1 as the negative voltage terminal for voltages developed by the switched full wave rectifier The 75 0 75 RMS ac voltage from T1 s secondary winding is applied to the anodes o...

Страница 20: ...48 VOLT BATTERY CHARGER NAB05E Page 2 7 01 September 2004 Figure 2 1 Timing Information...

Страница 21: ...ampere maximum load The battery cable enters the battery charger through a cable entry hole in the bottom of its cabinet Individual wires are connected to TB2 2 and TB2 1 UNPACKING 3 4 The battery ch...

Страница 22: ...ify that the wiring connected to the primary winding taps of power transformer T1 is connected to accommodate the voltage of the ac power source to be sued as follows a When ac power source voltage is...

Страница 23: ...emperature sensor is located where it will not be exposed to corrosive acids or gasses 3 8 6 POST INSTALLATION INSPECTION Visually inspect the battery charger s interior after installation and prior t...

Страница 24: ...ING ON THE BATTERY CHARGER 4 5 There are no special turn on procedures Verify the requirements of paragraph 3 8 have been satisfactorily completed and observe the precautions specified in paragraph 4...

Страница 25: ...the battery charger They should be maintained at their fully charged state unless the equipment that is connected to them is or has recently been drawing current from the batteries Check the specific...

Страница 26: ...spect as follows 5 3 1 OPERATION OF EQUIPMENT Observe the precautions presented in section 4 when operating the battery charger 5 3 2 ADJUSTMENT PRE REQUISITES Prior to adjusting the battery charger e...

Страница 27: ...rom nominal Preset the output of the variac to 230 V ac or 115 V ac depending on the ac source c Disconnect battery bank from battery charger by disconnecting the interconnecting wiring from TB2 2 and...

Страница 28: ...source Set the variac s output to 10 above the nominal V ac and verify the ammeter reading does not increase by more than five percent y Simulate a 10 decrease in the ac power source Set the variac s...

Страница 29: ...easure the specific gravity of the electrolyte to verify the battery charger is functioning normally If the batteries being charged do not have provision to check their electrolyte periodically measur...

Страница 30: ...16 Reference Designations for Electrical and Electronic Parts and Equipments Each electrical symbol has been identified with its basic reference designation To obtain the full reference designation fo...

Страница 31: ...efective fuse F2 b No pulses to turn on b Check pulses at gates of Q1 Q2 c Battery fully charged c No corrective action necessary Battery not charging a CHARGE VOLTAGE potentiometer a Adjust battery c...

Страница 32: ...2 XF2 Side 13 White 16 XF2 Centre R1 04 14 White 16 R1 04 C1 15 White 16 P1 1 Q2 Gate 16 White 22 P1 2 Q1 Gate 17 White 22 P1 3 XDS1 Cathode 18 White 22 P1 7 T1 9 19 White 22 P1 8 C1 Cathode 20 White...

Страница 33: ...5 0 Volts division 5 0 Milliseconds division Centre line at 10 Volts DIGITIZER OUTPUT Junction A1R2 CR1 1 0 Volts division 5 0 Milliseconds division Centre line at dc reference level RAMP GENERATOR O...

Страница 34: ...VOLT BATTERY CHARGER NAB05E Page 6 5 01 September 2004 THYRISTOR TURN ON CONTROL PULSES Junction A1R2 CR1 5 0 Volts Division 5 0 Milliseconds division Centre line at 10 Volts Figure 6 1 Waveforms Shee...

Страница 35: ...de Parts that are common to all variations will not have an entry in this column Notes at the end of each table explain the code s significance 7 6 2 REF DES COLUMN This column con tains the reference...

Страница 36: ...not listed in the catalog when this listing was compiled have been assigned a unique five letter code This code is assigned arbitrarily and has no other significance The manufacturers identified for...

Страница 37: ...d Massachusetts 02062 35005 Dale Electronics Canada Limited 18 Howden Road Scarsborough Ontario Canada M1R 3E6 USA customers use 91637 37338 Nautel Limited 10089 Peggy s Cove Road Hackett s Cove Nova...

Страница 38: ...ernational Rectifier 9220 Sunset Boulevard PO Box 2321 Terminal Annex Los Angeles California 90069 83003 VARO Incorporated PO Box 401426 2203 Walnut Street Garland Texas 75040 89473 General Electric D...

Страница 39: ...s 2 1 2W RAP09 RL20S102G 35005 A1R3 Resistor Metal Film 100K Ohms 2 1 2W RAP17 RL20S104G 35005 A1R4 Resistor Metal Film 1200 Ohms 2 1 2W RC38 RL20S122G 35005 A1R5 Resistor Metal Film 10K Ohms 2 1 2W R...

Страница 40: ...B 00853 CR1 Diode Power Rectifier 300V 40A QK17 1N1187A 81483 DS1 Diode Light Emitting Green QK12 HLMP 3554 50434 1 F1 Fuse 5A 250V Slow 3AB FB33 MDA5 71400 2 F1 Fuse 3A 250V Slow 3AG FA10 313003 7591...

Страница 41: ...Figure SD 1 Block Diagram NAB05 Battery Charger Page SD 1 01 September 2004...

Страница 42: ...Figure SD 2 Electrical Schematic NAB05E Battery Charger Page SD 2 01 September 2004...

Страница 43: ...Figure MD 1 Assembly Detail NAB05E Battery Charger Page MD 1 01 September 2004...

Страница 44: ...Figure MD 2 Assembly Detail Battery Charger PWB P N 147 1310 08 Page MD 2 01 September 2004...

Страница 45: ...Figure MD 3 Dimensional Information NAB05 Battery Charger Page MD 3 1 01 September 2004...

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