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48 VOLT BATTERY CHARGER 

 NAB05E 
 

 

 

 Page 

2-2 

 

01 September 2004 

  

2.2.5 

  RAMP GENERATOR OVERVIEW:

  

The ramp generator consists of a switching transistor 
and an integrating circuit.  When a 'ramp inhibit' 
signal is not applied to the ramp generator from the 8-
second timer; a 'high' output from the digitizer will 
turn on the transistor.  When the transistor is turned 
on, the voltage across the capacitor in the integrating 
circuit, which is the output of the ramp generator, will 
discharge to the dc reference level.  When the output 
of the digitizer, switches to 'low', the transistor will 
turn off.  The capacitor in the integrating circuit will 
charge t23 V dc.  The ramp generator's 
output will be a relatively linear ramp voltage (the 
R/C time constant of the integrating circuit is long at 
the switching repetition rate), that increases from the 
dc reference level to a positive dc voltage.  A linear 
ramp waveform will be generated for each half cycle 
of the ac power supply voltage applied to the 23 V dc 
power supply.  When a 'ramp inhibit' signal is applied 
to the ramp generator, the charging voltage for the 
capacitor in the integrating circuit is removed and the 
ramp generator's output will be maintained at the dc 
reference level. 

2.2.6  

VOLTS COMPARATOR OVERVIEW:

 

 The battery voltage comparator circuit utilizes a logic 
circuit that compares the battery terminal voltage to a 
temperature compensated, adjustable, reference 
voltage.  The reference voltage is preset to a level that 
is slightly below the fully charged, no load, terminal 
voltage of the battery. The fully charged, no load 
terminal voltage of batteries with different electrolyte 
will differ.  The precise no load, voltage; of the 
batteries to be charged must be obtained from the 
battery manufacturer.  When the battery terminal 
voltage decays to a level that is below the reference 
voltage, the output of the logic circuit generates a 
'master reset' signal for an eight second timer.  If the 
battery terminal voltage does not decay to a level that 
is below the reference voltage, the 'master reset' signal 
is not generated.  A temperature sensor, that is 
monitoring the ambient air in the vicinity of the 
batteries, automatically changes the reference voltage 
with changes in temperature.  This feature reduces 
boiling off of battery electrolyte, when the ambient 
temperature is high, by lowering the reference voltage 
as the sensed temperature increases and effectively 
increasing the time required to generate a 'master 
reset' signal as the batteries approach their fully 
charged condition. 

2.2.7  

EIGHT 

SECOND 

TIMER 

OVERVIEW:

  An oscillator/timer integrated circuit 

device is used as the eight second timer.  In the 
absence of a 'master reset' signal, the output of the 
eight second timer will apply a 'ramp inhibit' signal to 
the ramp generator.  When a 'master reset' is applied, 
the timer will remove the 'ramp inhibit' signal for 
eight seconds and then reapply it until the next 'master 
reset' signal is generated. 

2.2.8  

CHARGING  CURRENT  CONTROL 

OVERVIEW:

   The charging current control circuit 

consists of an operational amplifier that produces an 
adjustable dc voltage as its 'control voltage'.  The 
control voltage is proportional to the differ-ence 
between a dc reference and a dc voltage (charging 
current voltage) that is representative of the battery 
charging current.  The 'charging current voltage' is 
developed across a resistor in the battery charging 
circuit.  The dc reference voltage is adjusted, during 
calibration, to a level that represents the maximum 
charge current to be applied to the batteries.  When 
current is being applied to the batteries at the desired 
magnitude, the 'charging current voltage' will be equal 
to the dc reference voltage.  The resultant 'control 
voltage' output will stabilize to a level that will cause 
the 'thyristor control' pulse to be generated during the 
portion of each ac power supply voltage half cycle 
that will result in the average dc voltage output, of the 
switched full-wave rectifier, maintaining the charging 
current at the desired level.  If the charging current 
attempts to change, as the result of the internal 
resistance of the battery changing, the 'control voltage' 
output will change in the appropriate direction 
(increase if less current is required or decrease if more 
current is required) and cause the 'thyristor control' 
pulse to be generated later or earlier in each ac power 
supply voltage half cycle and maintain the charging 
current at the desired level. 

2.2.9  

THYRISTOR TURN-ON OVERVIEW:

 

The thyristor turn-on control consists of a comparator 
and a switching transistor.  The comparator compares 
the voltage level of the ramp generator's output to the 
'control voltage' output of the charging current control 
circuit.  When the ramp generator's output is less 
positive than the 'control voltage', the comparator's 
output will be a high (+23 V dc) level and the switch-
ing transistor will be turned off.  An output will not be 
produced by the thyristor turn-on control circuit.  
When the ramp voltage goes more positive than the 

Содержание NAB05E

Страница 1: ...tt s Cove NS Canada B3Z 3J4 Phone 207 947 8200 Phone 902 823 3900 Fax 207 947 3693 Fax 902 823 3183 ISO 9002 REGISTERED ISO 9001 REGISTERED Copyright 2004 NAUTEL All rights reserved TECHNICAL INSTRUCT...

Страница 2: ...ember 2004 Warranty 2 0 01 September 2004 Contents 1 0 01 September 2004 Contents 2 0 01 September 2004 Contents 3 0 01 September 2004 Contents 4 Blank 1 1 0 01 September 2004 1 2 0 01 September 2004...

Страница 3: ...NCH CASUALTY S NOSE AND EXHALE TWO SLOW BREATHS INTO CASUALTY Figure 5 h REMOVE YOUR MOUTH and check for breathing Figure 6 i CONTINUE GIVING ONE BREATH EVERY FIVE SECONDS without interruption If any...

Страница 4: ...do not handle affected areas more than necessary 7 Do not apply salves grease etc to burns 8 Do not remove burned clothing which adheres to the skin or break blisters 9 Cover the burn with a dry steri...

Страница 5: ...l the patient is breathing on his own or until medical aid arrives Survival rates can be quite high if cardio pulmonary resuscitation is started within 3 to 4 minutes of the injury being received ACT...

Страница 6: ...M OXIDE ceramic which is non hazardous during normal device operation and under normal device failure conditions These devices are specifically identified in the equipment manual s parts list s DO NOT...

Страница 7: ...costs incurred in returning the part assembly to the Customer 5 Warranty replacement parts and repair which are provided under items 2 or 3 shall be guaranteed for a period of ninety days from date o...

Страница 8: ...hirteen months from shipment repair and exchange of modules is at no charge to the customer When the warranty has expired a charge of 80 of the list price for all exchanged modules is made If the faul...

Страница 9: ...N ON OVERVIEW 2 2 2 2 10 FULL WAVE RECTIFIER OVERVIEW 2 3 2 3 DETAILED DESCRIPTION 2 3 2 3 1 AC POWER SUPPLY 2 3 2 3 2 23 VDC POWER SUPPLY 2 3 2 3 3 15 VDC POWER SUPPLY 2 3 2 3 4 DIGITIZER 2 4 2 3 5 R...

Страница 10: ...NG INSTRUCTIONS 4 1 GENERAL 4 1 4 2 EMERGENCY SHUTDOWN PROCEDURE 4 1 4 3 PERSONNEL SAFETY 4 1 4 4 CONTROLS AND INDICATORS 4 1 4 5 TURNING ON THE BATTERY CHARGER 4 1 4 6 OPERATING PRECAUTIONS 4 1 4 7 F...

Страница 11: ...MFR PART NO COLUMN 7 2 7 6 6 OEM CODE COLUMN 7 2 LIST OF ILLUSTRATIONS Number Title Page 2 1 Timing Information 2 7 6 1 Waveforms 6 4 SD 1 Block Diagram NAB05E Battery Charger SD 1 SD 2 Electrical Sch...

Страница 12: ...m of the cabinet and connected to two terminal blocks on the rear panel inside the cabinet The battery charger circuitry comprising a supply transformer choke two thyristors two fuses one power on off...

Страница 13: ...loscope with a calibrated time base Monitor waveforms during trouble shooting procedures Dc Power Supply Any good quality dc power supply 0 70 volts Simulate precise full charge no load battery voltag...

Страница 14: ...n parallel When the ac power source voltage is 230 V ac 50 Hz the primary windings are connected in series One set of secondary windings provides 17 5 V ac RMS for the low voltage power supplies The s...

Страница 15: ...effectively increasing the time required to generate a master reset signal as the batteries approach their fully charged condition 2 2 7 EIGHT SECOND TIMER OVERVIEW An oscillator timer integrated cir...

Страница 16: ...reset level A choke is installed in the centre tapped ac return path to filter the average dc voltage It also contains a free wheeling diode that prevents oscillations when the thyristor control pulse...

Страница 17: ...d by the status of the eight second timer When A1Q2 is turned on the collector of A1Q1 will be clamped to the dc reference level and the switching action of A1Q1 will be inhibited When A1Q2 is turned...

Страница 18: ...an open circuit and it will have no influence on the operation of transistor A1Q1 2 3 8 CHARGING CURRENT CONTROL The charging current control circuit consists of operational amplifier A1U3C and its as...

Страница 19: ...to TB2 1 thru inductor L1 as the negative voltage terminal for voltages developed by the switched full wave rectifier The 75 0 75 RMS ac voltage from T1 s secondary winding is applied to the anodes o...

Страница 20: ...48 VOLT BATTERY CHARGER NAB05E Page 2 7 01 September 2004 Figure 2 1 Timing Information...

Страница 21: ...ampere maximum load The battery cable enters the battery charger through a cable entry hole in the bottom of its cabinet Individual wires are connected to TB2 2 and TB2 1 UNPACKING 3 4 The battery ch...

Страница 22: ...ify that the wiring connected to the primary winding taps of power transformer T1 is connected to accommodate the voltage of the ac power source to be sued as follows a When ac power source voltage is...

Страница 23: ...emperature sensor is located where it will not be exposed to corrosive acids or gasses 3 8 6 POST INSTALLATION INSPECTION Visually inspect the battery charger s interior after installation and prior t...

Страница 24: ...ING ON THE BATTERY CHARGER 4 5 There are no special turn on procedures Verify the requirements of paragraph 3 8 have been satisfactorily completed and observe the precautions specified in paragraph 4...

Страница 25: ...the battery charger They should be maintained at their fully charged state unless the equipment that is connected to them is or has recently been drawing current from the batteries Check the specific...

Страница 26: ...spect as follows 5 3 1 OPERATION OF EQUIPMENT Observe the precautions presented in section 4 when operating the battery charger 5 3 2 ADJUSTMENT PRE REQUISITES Prior to adjusting the battery charger e...

Страница 27: ...rom nominal Preset the output of the variac to 230 V ac or 115 V ac depending on the ac source c Disconnect battery bank from battery charger by disconnecting the interconnecting wiring from TB2 2 and...

Страница 28: ...source Set the variac s output to 10 above the nominal V ac and verify the ammeter reading does not increase by more than five percent y Simulate a 10 decrease in the ac power source Set the variac s...

Страница 29: ...easure the specific gravity of the electrolyte to verify the battery charger is functioning normally If the batteries being charged do not have provision to check their electrolyte periodically measur...

Страница 30: ...16 Reference Designations for Electrical and Electronic Parts and Equipments Each electrical symbol has been identified with its basic reference designation To obtain the full reference designation fo...

Страница 31: ...efective fuse F2 b No pulses to turn on b Check pulses at gates of Q1 Q2 c Battery fully charged c No corrective action necessary Battery not charging a CHARGE VOLTAGE potentiometer a Adjust battery c...

Страница 32: ...2 XF2 Side 13 White 16 XF2 Centre R1 04 14 White 16 R1 04 C1 15 White 16 P1 1 Q2 Gate 16 White 22 P1 2 Q1 Gate 17 White 22 P1 3 XDS1 Cathode 18 White 22 P1 7 T1 9 19 White 22 P1 8 C1 Cathode 20 White...

Страница 33: ...5 0 Volts division 5 0 Milliseconds division Centre line at 10 Volts DIGITIZER OUTPUT Junction A1R2 CR1 1 0 Volts division 5 0 Milliseconds division Centre line at dc reference level RAMP GENERATOR O...

Страница 34: ...VOLT BATTERY CHARGER NAB05E Page 6 5 01 September 2004 THYRISTOR TURN ON CONTROL PULSES Junction A1R2 CR1 5 0 Volts Division 5 0 Milliseconds division Centre line at 10 Volts Figure 6 1 Waveforms Shee...

Страница 35: ...de Parts that are common to all variations will not have an entry in this column Notes at the end of each table explain the code s significance 7 6 2 REF DES COLUMN This column con tains the reference...

Страница 36: ...not listed in the catalog when this listing was compiled have been assigned a unique five letter code This code is assigned arbitrarily and has no other significance The manufacturers identified for...

Страница 37: ...d Massachusetts 02062 35005 Dale Electronics Canada Limited 18 Howden Road Scarsborough Ontario Canada M1R 3E6 USA customers use 91637 37338 Nautel Limited 10089 Peggy s Cove Road Hackett s Cove Nova...

Страница 38: ...ernational Rectifier 9220 Sunset Boulevard PO Box 2321 Terminal Annex Los Angeles California 90069 83003 VARO Incorporated PO Box 401426 2203 Walnut Street Garland Texas 75040 89473 General Electric D...

Страница 39: ...s 2 1 2W RAP09 RL20S102G 35005 A1R3 Resistor Metal Film 100K Ohms 2 1 2W RAP17 RL20S104G 35005 A1R4 Resistor Metal Film 1200 Ohms 2 1 2W RC38 RL20S122G 35005 A1R5 Resistor Metal Film 10K Ohms 2 1 2W R...

Страница 40: ...B 00853 CR1 Diode Power Rectifier 300V 40A QK17 1N1187A 81483 DS1 Diode Light Emitting Green QK12 HLMP 3554 50434 1 F1 Fuse 5A 250V Slow 3AB FB33 MDA5 71400 2 F1 Fuse 3A 250V Slow 3AG FA10 313003 7591...

Страница 41: ...Figure SD 1 Block Diagram NAB05 Battery Charger Page SD 1 01 September 2004...

Страница 42: ...Figure SD 2 Electrical Schematic NAB05E Battery Charger Page SD 2 01 September 2004...

Страница 43: ...Figure MD 1 Assembly Detail NAB05E Battery Charger Page MD 1 01 September 2004...

Страница 44: ...Figure MD 2 Assembly Detail Battery Charger PWB P N 147 1310 08 Page MD 2 01 September 2004...

Страница 45: ...Figure MD 3 Dimensional Information NAB05 Battery Charger Page MD 3 1 01 September 2004...

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