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5

OPERATING AND MAINTENANCE MANUAL

Chapter 2 

- Safety

NRC0020-0200 UL

The data in this manual are not binding and may be changed by the manufacturer without notice. 

Reproduction of this manual, even partial, is strictly prohibited.

Systems that may contain oil must be completely drained and flushed, for example, with steam, before performing any operation.
Do not weld or modify a container that may be subject to pressurisation.
To prevent an increase in working temperature and pressure values check and clean the heat exchange surfaces (e.g. the fins of condensers) regularly.
For all dryers establish a convenient time interval for cleaning procedures.
Never use an open flame as a light source to inspect parts of the dryer.
Before dismantling parts of a unit ensure that all mobile and heavy parts are securely fixed, and ensure electrical power has been disconnected.
When a repair has been completed make sure that no tools, detached parts or rags are left in the dryer. 
Check the direction of rotation of the electrical motors (in particular three-phase fans) when starting the unit for the first time after work has been 
performed on the electrical connections or on the power supply sectioning device.
All the protections must be refitted following maintenance or repair work.
Do not use inflammable liquids to clean components while the dryer is running.
If non-inflammable hydrocarbons containing chlorine are used all the relevant safety precautions must be adopted to protect against the toxic 
fumes that may be given off.
Before removing any panels or dismantling any parts of the unit perform the following steps:

Isolate the unit from the electrical power supply by disconnecting the supply upstream of the power feeding line.

Lock out the breaker (if present) in the “OFF” position by fitting a padlock.

If an 0/1 switch is present, 

i.e. not a sectioning device

, ensure the breaker upline from the unit has been locked out in the “OFF” 

position by means of a padlock. The breaker must be sized in compliance with the indications of the electrical diagram.

Attach a warning label to the main switch (if present) reading: "WORK IN PROGRESS - DO NOT SWITCH ON".

Do not set the electrical power switch to ON or attempt to start the unit if the warning label is attached.

Colored tracers can be used in service-maintenance operations.
Inspect all refrigerant circuit joints including connectors, flanges, and more generally all critical points (open joints) in order to prevent possible 
leakage of refrigerant gas.

2 . 3

R e f r i g e r a n t   g a s e s

The units can be charged only with R134a.
The use and storage of cylinders containing refrigerants must be in compliance with the prescriptions of the manufacturers of the cylinders and in 
compliance with the applicable safety laws and prescriptions in force in the place of installation.

2.3.1 Characteristics of R134a refrigerant

At normal temperature and pressure conditions, this is a class A1 colourless gas (classification EN 378-1).
Concentrations significantly above 1000 ppm v/v can cause narcotic effects.
In the event of leakages provide adequate ventilation of the room before entering.

Содержание NRC0020-0200 UL

Страница 1: ...R e f r i g e r a t e d a i r d r y e r s OPERATING AND MAINTENANCE MANUAL Our contact details www n psi com 38178800655 Original instructions NRC0020 0200 UL...

Страница 2: ......

Страница 3: ...Location 8 5 2 Piping 8 5 3 Electrical connections 9 Chapter 6 START UP 11 Chapter 7 IDRY ELECTRONIC CONTROLLER 12 7 1 User interface 12 7 1 1 Display 12 7 1 2 Buttons 12 7 1 3 Icons 13 7 2 Main func...

Страница 4: ...in the dimensional drawings and refrigerant circuit diagrams in this manual The meaning of each symbol is indicated hereinafter The following warning symbols are to be found on the decals affixed to t...

Страница 5: ...long working life If spare parts are needed use exclusively genuine original components Requests for SPARE PARTS and any INFORMATION concerning the dryer must be made to the nearest dealer or service...

Страница 6: ...n strictly necessary Handling of dryers must be carried out in compliance with the diagrams given see the final part of this manual The manufacturer does not supply bars belts and lifting hooks with t...

Страница 7: ...pted to protect against the toxic fumes that may be given off Before removing any panels or dismantling any parts of the unit perform the following steps Isolate the unit from the electrical power sup...

Страница 8: ...max Sum of FLA of all loads INSTALLED POWER P max Sum of the maximum power input of all loads PROTECTION RATING According to European standard UL508A and EN60529 ELECTRICAL DIAGRAM Identifies the elec...

Страница 9: ...h the air air section of the thermal mass where it absorbs the heat of the warm and humid compressed air entering the dryer and thereby cools the inlet flow This air air exchanger both reduces the amo...

Страница 10: ...lation drawing 1 The inlet and outlet connections are clearly marked see Chapter 1 General Information The piping and connections must be correctly sized and suitable for the working pressure of the a...

Страница 11: ...the electrical panel components undo the nuts fixing its protective cover to the front panel 2 Connect the unit terminal in the electrical panel to the electrical earthing system of the building 3 Ma...

Страница 12: ...ing ambient temperature according to the chosen installation type see the indications on the electrical diagram Use exclusively copper cables marked UL in compliance with NEC NATIONAL ELECTRICAL CODE...

Страница 13: ...see Chapter 7 iDRY Electronic Controller 6 Press button of the control unit Once the programmed delay has elapsed the compressor and fan will start On three phase power supply models make sure the fa...

Страница 14: ...ges shown on the LCD display The display messages can be Unit OFF Unit running normal operation High Dew Point temperature BUTTON FUNCTION Displays or edits the set point During programming selects a...

Страница 15: ...he display will show the message 0 W The icon indicates compressor operation In the event of sudden power failure when the unit is running the unit will resume operation automatically when the power i...

Страница 16: ...ithin the time interval set in parameter the alarm is activated The message is displayed the compressor is shut down and control is suspended To resume normal operation the device must be switched off...

Страница 17: ...played Press and hold buttons and for a few seconds until the message flashes on display The keypad is now unlocked NOTE The new value entered is saved to the memory also when you quit programming mod...

Страница 18: ...vated on opening of the contact the digital input is activated on closure of the contact oP CL CL X Pr1 Digital input configuration external alarm external shutdown alarm pressure switch remote On Off...

Страница 19: ...he instrument off 7 5 2 High and low temperature alarm memorization When the icon illuminates the unit is in alarm status Flashing Alarm active Steady Temperature alarm reset and memorised To check th...

Страница 20: ...ic board monitors the signal sent by the capacitive sensor continuously When the condensate level reaches the sensor lower limit the solenoid valve is de energized thereby interrupting condensate drai...

Страница 21: ...rom the insulated condensate drain pipe which protrudes from the underside of the dryer The pipe fittings of the condensate drain are supplied in a plastic bag secured to the condensate drain insulate...

Страница 22: ...end breaks without any problem In this case remember when the unit is required for duty again to switch the dryer on at least 10 15 minutes before the air compressor 9 2 M a i n t e n a n c e CAUTION...

Страница 23: ...n the limit for which the dryer was selected normally 35 40 C 95 104 F When the compressor is running check that its upper part is not too hot more than approximately 50 C 122 F Check that the dryer s...

Страница 24: ...sitioning Circuit has insufficient refrigerant charge Isolate the dryer from the air network dismantle the solenoid valve clean the components and refit the valve Air cooled dryers front surface of th...

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