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Do not use bent, broken, chipped, out of round or sub-standard tools, as this may cause them to 
shatter or explode. Tools with fractures or a bent shank will cause injury to the operator. When 
using a new tool, rotate it in a low speed and increase speed gradually for safety.

Do not exceed the maximum recommended allowable tool speed. For your safety, use speeds 
below the maximum allowable speed.

Do not apply excessive force. This may cause tool slippage, tool damage, injury to the operator or 
loss of concentricity and precision.

 

 WARNING

Do not drop or hit this Brushless Motor Spindle, as shock can damage to the internal components.

Be sure to clean the collet and collet nut, the inside of the spindle before replacing the tool. If 
ground particles or metal chips stick to the inside of spindle or the collet, damage to the collet or 
spindle can occur due to the loss of precision.

When cleaning a Brushless Motor Spindle, stop the Brushless Motor Spindle and remove debris 
with a soft brush or a cloth. Do not blow air into the dust proof cover area (refer to section 
" 6 - 2  Outside View " ) with compressed air as foreign particles or cutting debris may get into the 
ball bearing. 

Always clean the tool shank before installing the tool in the spindle.

When sizing the correct collet size to the tool shank diameter, a tolerance of +0 

- 0.01mm is 

strongly recommended. 
A tool shank within the +0 

 - 0.1mm range is mountable, however, this may cause poor 

concentricity and or insufcient tool shank gripping force. 

Select suitable products or tools for all applications. Do not exceed the capabilities of the 
Brushless Motor Spindle or tools.

Do not stop the supply cooling air for motor during operation of the machine.
Removing the air pressure from the Brushless Motor Spindle causes a loss of purging, allowing 
the Brushless Motor Spindle to ingest coolant. This will cause damage to the Brushless Motor 
Spindle.

Carefully direct coolant spray to the tool. Do not spray directly on the Brushless Motor Spindle 
body. If large amount spray directly on the Brushless Motor Spindle, it may cause excess load of 
the motor rotation with loss of durability to the Brushless Motor Spindle.

Stop working immediately when abnormal rotation or unusual vibration are observed. Immediately, 
please check the content of section " 14. TROUBLESHOOTING ". 

Always check if the tool, collet, collet nut, connection hose and supply air hose for damaged 
before and after operating.

If the collet or collet nut show signs of wear or damage, replace them before a malfunction or 
additional damage occurs.

After installation, repair, initial operation, or long periods of non operation, please refer to section 
" 11. BREAK-IN PROCEDURE " detailed in Table. 2. When checking the spindle, no vibration or 
unusual sound should be observed during rotation.

Do not disassemble, modify or attempt to repair this Brushless Motor Spindle. Additional damage 
will occur to the internal components. Service must be performed by NSK NAKANISHI or an 
authorized service center.

When using this Brushless Motor Spindle for mass production, please consider the purchase of an 
additional Brushless Motor Spindle to be used as a back-up in case of emergency.

Securely connect the compressor supply connection hose and the air hose to the Air Line Kit and 
the Brushless Motor Spindle to avoid accidental disconnection during use.

 

 CAUTION

Содержание EMA - 3020K

Страница 1: ...o be used on CNC machines or special purpose machines Do not exceed the Maximum Allowable Motor Rotation Speed Refer to 6 1 Speci cations An excess of the Maximum Allowable Motor Rotation Speed may cause damage to the inside components and short life Do not touch the cutting tool while it is running It is very dangerous Wear safety glasses dust mask and use a protective cover around the Brushless ...

Страница 2: ...ilities of the Brushless Motor Spindle or tools Do not stop the supply cooling air for motor during operation of the machine Removing the air pressure from the Brushless Motor Spindle causes a loss of purging allowing the Brushless Motor Spindle to ingest coolant This will cause damage to the Brushless Motor Spindle Carefully direct coolant spray to the tool Do not spray directly on the Brushless ...

Страница 3: ...use of failure is due to the following manufactures defects Please contact us or your local distributor for details Defect in manufacturing Any shortage of components in the package Where damaged components are found when initially opening the package This shall not apply if the damage was caused by the negligence of a customer Brushless Motor Spindle 1pc Collet ȭ3 0mm CHK 3 0 or ȭ3 175mm CHK 3 17...

Страница 4: ... precision ground hardened stainless steel SUS with an outside diameter of ȭ30mm Excellent durability and high reliability are obtained by using a high speed brushless motor which eliminates the need for brush replacement and frequent maintenance A quick disconnect cord is available for easy brushless motor removal Various sizes of collets are available CHK 0 5mm 6 35mm Standard collet is CHK 3 0m...

Страница 5: ...able motor cord length for your application Do not exceed the Maximum Allowable Motor Rotation Speed Refer to 6 1 Speci cations An excess of the Maximum Allowable Motor Rotation Speed may cause damage to the inside components and short life WARNING 6 2 Outside View 88 8 113 6 141 4 27 8 11 300 ȭ18 5 31 58 8 17 4 ȭ 15 9 ȭ 30 ࠉȭ 30 ȭ 29 9 Dust Proof Cover Area 14 350 300 250 200 150 100 50 0 12 10 8...

Страница 6: ...ut be sure to fully engage the latch inside the collet nut to the groove on the collets outer diameter area In addition remember that if the collet is attached without being engaged with the latch of the collet nut the collet cannot be removed and this may cause damage to the collet or the spindle CAUTION Remove the tool according to the section 7 CHANGING THE TOOL procedure above and remove colle...

Страница 7: ... Connector Motor Cord Side Brushless Motor Spindle Side Take Out Protective Cap Insert Take Out Push Tighten Brushless Motor Spindle Side Motor Cord Side Connector Nut Carefully insert the alignment pin into the alignment hole and push straight into the Connector of the Motor Cord Insert the provided air hose Remove the protective air inlet Quick Disconnect Cover Tighten the Connector Nut with clo...

Страница 8: ...ing is not necessary or recommended Apply working force and check that the Brushless Motor Spindle is tight before using CAUTION When mounting a Brushless Motor Spindle refer to the Clamping Area etched on the Brushless Motor Spindle Fig 13 45 71 6 Clamping Area CLAMPINGAREA CLAMPING AREA Grip Ring Sold Separately Spacer Fastening Bolt Bushing with Slit Fastening Bolt Bushing Split Split Type Hold...

Страница 9: ... m 7 When inserting the Brushless Motor Spindle loosen the Fastening Bolt and tighten the Screw for Removal widening the Slit Area Fig 19 How to con rm the correct tightening or clamping of the Brushless Motor Spindles in the holder Measure the current value of the CONTROLLER s power cord by the clamp meter Fasten the holder so that the increase in the no load current value during rotation at the ...

Страница 10: ...at will cause bearing damage After installation repair initial operation or long periods of non operation please follow the break in procedure detailed in Table 2 Table 2 GREASE INJECTION 12 Be sure to use our speci ed grease The other type grease may cause damage to Brushless Motor Spindle When the thread on the side of the Brushless Motor Spindle is removed need to stop the air supply Failure to...

Страница 11: ...e purchase and use the Grease Dispenser inject with our speci ed grease Table 3 CAUTIONS WHEN USING GRINDSTONES AND TOOLS 13 The maximum surface speed or rpm is always speci ed for a grindstone Do not exceed the maximum speed with reference to the calculating chart below Always follow the grindstone manufacturer s recommendations 3 14 x Diameter mm x Rotation Speed min 1 rpm Surface Speed m s 1 00...

Страница 12: ...alled Check and clean the collet and collet nut Reinstall the collet and collet nut The collet and the collet nut are worn Replace the collet and collet nut High run out The tool is bent Change the tool Collet nut is not correctly installed Secure the collet and the collet nut correctly The collet and the collet nut are worn Replace the collet and the collet nut Inside of the spindle is worn Repla...

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