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114201I – System Installation Manual

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Содержание Illuminator CIII 10 kw

Страница 1: ... Installation Manual Illuminator System Series CIII 16 7 kW 2hr Run 50 kW Installation Guide 44 South Commerce Way Bethlehem PA 18017 1 800 526 5088 610 868 3500 Fax 610 868 8686 Service 610 868 5400 www myerseps com ...

Страница 2: ...n battery type batteries contain either acid or alkali and can cause burns to skin and eyes If battery fluid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 5 Equipment should be mounted in locations where unauthorized personnel will not readily subject it to tampering 6 The use of accessory equipment not recommended by Manufacturer may cause an unsafe ...

Страница 3: ...NTIRE MANUAL AND REVIEW ALL DOCUMENTATION BEFORE ATTEMPTING SYSTEM INSTALLATION FOR SERVICE OR INSTALLATION INFORMATION TELEPHONE 610 868 5400 24 HR HOTLINE FAX 610 954 8227 FOR YOUR PROTECTION PLEASE COMPLETE AND RETURN WARRANTY REGISTRATION CARD IMMEDIATELY ...

Страница 4: ...LE PARTS inside the UPS WARNING Do not install the system outdoors Do not install near gas or electric heaters or in other high temperature locations Use caution when servicing batteries Battery acid can cause burns to skin and eyes If acid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately Equipment should be mounted in locations where it is not readily s...

Страница 5: ...y qualified service personnel such as a licensed electrician should perform the system and battery installation and initial startup Risk of electrical shock exists Please record your unit s part number serial number and model number below You can find these numbers on the labels on the inside of the system s right door Part Number __________________________ Serial Number __________________________...

Страница 6: ... H Electronics Cabinet 72 183 0 cm 44 112 0 cm 31 79 0 cm 27 75 70 48 cm 24 25 62 6 cm 19 5 49 53 cm 6 75 17 15 cm 9 5 24 13 cm Table 3 1 Dimensions Unit J K L M N P R Electronics Cabinet 22 65 57 53 cm 7 17 78 cm 1 15 2 92 cm 8 5 21 59 cm 6 75 17 15 cm 1 8 4 57 cm 5 5 13 97 cm Table 3 2 Required Clearances Table 3 3 Conduit Knockouts Sides Top Front All 0 0 0 cm 12 30 5 cm 39 100 0 cm 1 2 4 45 cm...

Страница 7: ...all the batteries If you do the unit or battery cabinet and batteries may be damaged CEC requires the unit to be located in a service room If the room is equipped with a sprinkler system the unit must be provided with sprinkler proof covers This equipment is heavy Refer to Table 3 4 when you choose a site to make sure that the floor can support the weight of the system the batteries any separate b...

Страница 8: ...45 C 113 F battery life is one fourth of normal Make sure that heaters sunlight air conditioners or outside air vents are not directed toward the batteries These conditions can make the temperature within battery strings vary which can cause differences in the batteries voltages Eventually these conditions affect battery performance If the batteries are not in the system remember that the batterie...

Страница 9: ...nstallation Manual 8 C H A P T E R 4 INSTALLATION OVERVIEW Figure 4 0 shows typical installations of system Figure 4 0 Typical Hardwired Installation Inverter Cabinet 44 Wide Battery Cabinets 48 Wide AC Input AC Output ...

Страница 10: ...upply power from AC line or from its batteries To avoid equipment damage or personal injury always assume that there may be voltage inside the unit Remove rings watches and other jewelry before installing the AC wiring Always wear protective clothing and eye protection and use insulated tools when working near batteries Whenever you are servicing an energized unit with the inside panel open electr...

Страница 11: ...UT AND THE OUTPUT VOLTAGES 5 Write down the circuit breaker value that applies to your system from Table 5 1 6 Now look at Table 5 2 below and use the notes below to find the proper gauge wire or the recommended circuit breaker recorded in step 5 Table 5 2 Recommended Minimum Wire Sizes Read These Important Notes For this Input Circuit Breaker Size Use this Size 90 C Copper Wire This table lists t...

Страница 12: ...er knockouts use a chassis punch to punch out the appropriate knockout Do not create additional knockouts 10 Install the conduit You must run the AC input service conductors and AC output conductors through separate conduits Emergency output conductors and non emergency output conductors must also be run through separate conduits Emergency output circuits shall be installed in dedicated conduit sy...

Страница 13: ...114201I System Installation Manual 12 Figure 5 0 AC Input and Output Locations ...

Страница 14: ...shelves are at ground potential as soon as negative connections are made to the batteries It is strongly recommended to make all negative connections to the batteries the last step to prevent any chance of shorting battery positive to ground With the Battery Cabinet s fuse removed and the DC Breaker turned off make connections to battery positive first working your way towards battery negative Lea...

Страница 15: ...atteries or into the system or battery cabinet Tools must have insulated handles and must be insulated so that they do not short battery terminals Do not allow a tool to short a battery terminal to another battery terminal or to the cabinet at any time Do not lay tools or metal parts on top of the batteries and do not lay them where they could fall onto the batteries or into the cabinet Install th...

Страница 16: ...ds or Newton meters Wire brush Safety glasses with side shields Electrical tape Battery Voltage vdc Models 16 7k 24k 33k 40k 50k Battery Volts 240v 240v 240v 240v 240v Battery Cable Sizing The battery cable or wire used varies For the 100 AH battery SL 12105 the size is 6 AWG For the 200 AH battery SL 12205 the size is 4 AWG This is because the batteries string current varies with battery type If ...

Страница 17: ...e system If the cabinets must be farther apart we recommend that you use conduit cables not included Install the conduit for the battery cables according to local or national codes If you are using conduit you must substitute your own cables for the cables shipped with the unit as you follow the battery installation instructions Remember that the terminal blocks supplied with the unit and battery ...

Страница 18: ... directly to building steel use the knockouts that are already on the unit Do not make a knockout anywhere on the cabinet where there is not already a knockout Electronics Cabinet Battery Block Connections Do not connect any battery cables at this time In the following procedure you should only make connections to the electronics cabinet s battery block Use the battery wiring diagram shipped with ...

Страница 19: ...s in the battery cabinet s are removed before connecting the batteries Arranging the Batteries NOTE As you arrange the batteries you must be wearing the required safety equipment Arrange the batteries in the cabinet or the system only as shown in the battery wiring diagram This arrangement is designed to maximize airflow around the batteries The cabinets are designed so that battery cases should n...

Страница 20: ...n first then torque it to the value shown in Table 6 1 After you make the connection apply a coating of the nonconductive grease to the hardware at the battery terminals 3 In each battery string connect the battery cables between the batteries as shown in the battery wiring diagram positive terminal to negative terminal Torque the connections to the value shown for your battery in Table 6 1 4 Conn...

Страница 21: ...ng and may cause equipment damage To ensure continued superior performance of your system and to maintain proper charger operation you must replace the batteries in the system or battery cabinets with the same number of batteries These batteries must be the same types as the original batteries The replacement batteries should have the same voltage and ampere hour rating as the original batteries H...

Страница 22: ...et the parameters you must start the system WARNING Verify that the system AC Input Circuit Breaker and Installation Switch are off 1 Turn on the AC input at the building service panel ensure that the systems input breaker CB1 is off 2 Locate the DC Pre charge Switch S2 see figure 7 0 press it for five seconds then turn the battery breaker on inside the electronics cabinet 3 Turn on the System AC ...

Страница 23: ...114201I System Installation Manual 22 Figure 7 0 Battery Fuse DC Pre charge Switch Installation Switch ...

Страница 24: ...her specific functions of Keys Meter Functions Meter functions are available by pressing the METER keypad to get to the Meter Menu and then pressing the desired function keypad See figure 7 3 Table 7 2 Meter Functions Function Description Keypad Text Voltage Input Measures the AC Input Voltage to the Inverter V IN Voltage Output Measures the AC Output Voltage from the Inverter V OUT Current Output...

Страница 25: ...Minutes 8 00 Load Reduction AAAA AMPS 0 0A Low VAC Alarm VVVV Volts 1 0V High VAC Alarm VVVV Volts 999 9V Ambient Temp Alarm DDD Degrees Centigrade 70 C Near Low Battery VVVV Volts See Table 7 4 Table 7 4 Near Low Battery Fault Chart DC Voltage Near Low Battery 240VDC 216VDC The Day of the Automatic Tests Table 7 5 shows the purpose of each parameter and its factory setting Table 7 5 Factory Setti...

Страница 26: ...GRAM keypad enter the user password 1234 press the ENTER keypad 2 Press the arrow keypad or keypads are used for scrolling through the menu to the Time parameter HH MM to set the time NOTE Factory default is Eastern Standard Time and with 24 hour formats i e 1 00 PM 1300 hours 3 Enter correct time for your time zone using the NUMBER keypads and then press the PROGRAM keypad to exit Figure 7 3 Fron...

Страница 27: ...e system Follow the steps in the Startup and Warranty Validation form to test the installation and startup the system for the first time After you complete this form return it to the manufacturer to validate the warranty Keep the System Installation Guide and the User s Guide in the folder attached to the inside of the system door Notes ...

Страница 28: ...114201I System Installation Manual 27 ...

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