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Patriot 1:1 Adhesive System Operations Manual

Rev. 07/2016

Page | 12

2.7 Toxicity of Chemicals

A. Magnum Venus Products recommends that you consult OSHA Sections 1910.94, 1910.106,
1910.107 and NFPA No.33, Chapter 14, and NFPA No.91.

B. Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as
well as the best methods to prevent injury, irritation and danger to personnel.

C. Also determine the best methods of first aid treatment for each chemical used in your plant.

2.8 Treatment of Chemical Injuries

Great care should be used in handling the chemicals (resins, catalyst and solvents) used in
polyester systems. Such chemicals should be treated as if they hurt your skin and eyes and as if
they are poison to your body. For this reason, Magnum Venus Products recommends the use of
protective clothing and eye wear in using polyester systems. However, users should be
prepared in the event of such an injury. Precautions include:

1. Know precisely what chemicals you are using and obtain information from your chemical

supplier on what to do in the event the chemical gets onto your skin or into the eyes, or is
swallowed.

2. Keep this information together and easily available so that it may be used by those

administering first aid or treating the injured person.

3. Be sure the information from your chemical supplier includes instructions on how to treat any

toxic effects the chemicals have.

WARNING

Contact your doctor immediately in the event of any injury and give him the information
you have collected. If your information includes first aid instructions, administer first aid
immediately while you are contacting your doctor.

Fast treatment of the outer skin and eyes that contact such chemicals generally includes
immediate and thorough washing of the exposed skin and immediate and continuous flushing of
the eyes with lots of clean water for at least 15 minutes or more. These general instructions of
first aid treatment, however, may be incorrect for some chemicals; that is why you must know
the chemicals and treatment before an accident occurs. Treatment for swallowing a chemical
frequently depends upon the nature of the chemical.

NOTE: Refer to your System User Manual for complete and detailed operating
instructions and service information.

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Содержание PATRIOT 1:1

Страница 1: ...Rev 07 2016 PATRIOT 1 1 ADHESIVE UNIT Operations Manual ...

Страница 2: ... 2016 Page 2 CORPORATE HEADQUARTERS and MANUFACTURING 10535 Hardin Valley Rd Knoxville TN 37932 USA Tel 1 865 686 5670 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com ...

Страница 3: ...ALE 4 SAFETY WARNINGS 7 INTRODUCTION 16 REQUIREMENTS UNIT ASSEMBLY 17 PRIMING the UNIT 20 MIXING DISPENSING 24 CHANGING the EMPTY PAIL 27 DAILY START UP SHUT DOWN 29 PISTON SEAL OPTIONS 30 TESTING ADJUSTING 31 FLUID SECTION MANUAL 34 POWERHEAD MANUAL 35 DISPENSE HEAD MANUAL 36 PARTS DRAWINGS 37 REVISION INFORMATION 62 ...

Страница 4: ...30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission ...

Страница 5: ...writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer...

Страница 6: ...derstand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual...

Страница 7: ...afety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammabili...

Страница 8: ... per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pr...

Страница 9: ...plishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system...

Страница 10: ... use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid...

Страница 11: ...centration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if us...

Страница 12: ...cal supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doc...

Страница 13: ...closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and compon...

Страница 14: ...ards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIP...

Страница 15: ...lowing for higher production and better quality For more detailed component repair also refer to the following manuals PATRIOT SS CHOP CHECK FLUID SECTION MANUAL PAT CCP LS 0590 SS PATRIOT POWER HEAD MANUAL PAT PH 7000 CLASSIC 1 1 PRO GUN MANUAL PLV 1000 XXXX MANUAL PAT CPP LS 0590 SS FLUID SECTION PAT PH 7000 P AIR MOTOR ASSEMBLY PAT CPP LS 0590 SS FLUID SECTION PAT FT REG FLUSH TANK REGULATOR PA...

Страница 16: ...ment glasses gloves respirator etc when working on the dispensing equipment Air Requirements 1 The system requires a supply of air 30cfm and at least 100 psi 2 We require a 1 2 inch 12 13mm inside diameter air hose minimum Use caution when using quick disconnects as they may restrict air flow 3 Preferably the air will be clean dry and oil free Assemble the unit 1 Unpack and install the flush tank ...

Страница 17: ...l manifolds The resin hoses are color coded to match the fluid section and material manifold 5 Connect the Green Signal line from the gun to the pressure valve PLV 1000 on the material manifold see fig 3 Figure 3 6 Connect the Gun Air Supply from the back of the gun handle to the air manifold 7 Install the proper fitting into the Main Air Supply Ball Valve and connect the air supply The Ball Valve...

Страница 18: ...id connections are tight 5 Adjust the pump packing nut solvent cup the pump packing nuts should only be a little more than hand tight 1 4 turn If they are too tight it will cause the pump to bind and shutter jerky motion at low pressures Tighten as need when some material appears in the bottom of the cup nut Figure 4 Main Air Supply connection Solvent from the flush tank Air Purge air supply Air s...

Страница 19: ... air valves on the main air manifolds see fig 6 Figure 6 2 Connect 1 2 inch main air supply to the Air Manifold see fig 6 3 Turn all regulators counterclockwise to full off and close all ball valves on the unit 4 Make sure Ram Air lift control levers are in neutral see fig 7 Figure 7 Connect the air supply to the supplied fitting 1 2 npt ...

Страница 20: ...ropriate cleaning agent at least 3 4 full 9 Close the relief valve on the top of the Flush Tank 10 Slowly turn up regulator pressure to Flush Tank to 50 60 psi 3 5 4 bar see figure 9 Figure 9 11 Secure all solvent leaks 12 Test flush system on gun block by pressing the flush buttons test both solvent and air purge see fig 5 13 Set Gun Packing Set Use the packing tool to tighten both the packing nu...

Страница 21: ...un at this time 3 To raise the Pump Ram slowly increase air pressure on the regulator marked air lift to 15 to 20 psi see figure 11 4 While the barrel piston is going up check that hoses are moving freely and no hoses are kinking 5 Slide 5 gallon 20 liter pails of material onto the unit and position to the barrel pistons 6 Open the air bleed ball valve located at the top of the barrel piston this ...

Страница 22: ...fig 12 9 Once barrel piston has come to a complete stop and a small amount of material starts to come out the bleed off valve close the bleed off ball valves see figure 12 10 Remove mixer assembly from the front of the gun if it has not already been removed 11 Position the gun over an appropriate waste container to allow priming of lines 12 Pull and lock the gun trigger into the ON position 13 Slo...

Страница 23: ... position then press the flush buttons a sudden purge of material from dispensing head is likely and could splash so be cautious see fig 15 19 Allow air to flow for 3 4 seconds see fig 15 20 Place the air purge solvent selector to the solvent position then press the flush buttons 21 Press flush button to solvent purge for 3 4 seconds and again watch for splashing 22 Repeat flush process several ti...

Страница 24: ...on located on the air manifold while slowly adjusting the pump to the desired pressure see figure 16 Figure 16 4 Once pump has come to a stop release priming button 5 Pull the trigger on the gun and allow mixed material to flow out of mixer into a container for 4 5 seconds 6 Begin dispensing a bead of material and check for mix by reviewing uniformity of color see fig 17 Refer to the Testing and A...

Страница 25: ...w air to flow for 3 4 seconds see fig 15 7 Place the air purge solvent selector to the solvent position then press the flush buttons see fig 15 8 Press flush button to solvent purge for 3 4 seconds and again watch for splashing 9 Repeat flush process several times as needed 10 We recommend at this point removing the mix housing from the front of the gun for cleaning Clean thoroughly and reinstall ...

Страница 26: ... Changing Empty Pails 1 Turn Air Lift control lever to neutral position see figure 18 Figure 18 2 Open the ball valve connected to the gauge and regulator marked Ram Extraction see figure 19 3 Slowly turn up Ram Extraction regulator to 25 psi see figure 19 Figure 19 ...

Страница 27: ...n the Air Lift lever intermittently to raise follower and pump out of pail 7 It may be necessary to adjust both ram Air Lift and ram extraction pressures accordingly to necessitate removal without lifting the pail 8 After pump and follower are removed inspect seal and dispose of protector gasket 9 Clean any build up of material on follower gasket as well as follower plate 10 Replace with new pails...

Страница 28: ...p pressure settings are set to the appropriate settings If needed press and hold the priming button and adjust the pump pressure 5 Apply a small amount of red grease 7607 2 1 to the threads of the mix chamber 6 Reassemble and attach mixer assembly 7 Check flush system for proper operation The system is ready for use DAILY SHUT DOWN 1 Drain water trap filter daily 2 Thoroughly flush and clean the m...

Страница 29: ... D PAT RA 5020 9 5 OD PAT RA 5019 9 5 OD PAT RA 5015 EPDM 3 16 x 11 7 16 OD 290 5mm PAT RA 5018 UHMW 06 x 11 1 4 OD 285 8mm PAT RA 5015 L LEATHER 3 16 x 11 7 16 OD 290 5mm PAT RA 5030 EPDM 3 16 x 11 61 OD 295mm PAT RA 5032 EPDM 3 16 x 11 42 OD 290mm PAT RA 5035 10 34 OD PAT RA 5036 10 34 OD PAT RA 5040 EPDM 3 16 x 12 28 OD 312mm PAT RA 5042 UHMW 04 x 12 17 OD 309mm ...

Страница 30: ...cate whether the pump was at the top T or the bottom B of the stroke By pouring a bead of material in an up and down zig zag pattern and observing the results you can determine what is causing the issue Note that depending on the length of the mixer there will be a delay in the metering issue and where it appears on the pattern Start Pour Test Direction of gun travel End Pour Test B B B T T Start ...

Страница 31: ... Dirty or stuck intake valve Solution Replace worn and damaged parts see Service and Repair Manual Result 2 Material delivered on the activator pump up stroke from the bottom of the stroke to the top is not curing or slow cure see figure above Indicates No or low activator is being delivered on the up stroke Probable Cause Worn or damaged piston seal Worn or damaged piston body ball Damaged piston...

Страница 32: ... delivered in the middle of the stroke see figure above Indicates Low resin at the top T and bottom B of the pump stroke Probable Cause There is no or improper accumulator effect in the adhesive system Solution Check to be sure you are using the proper adhesive hose and it is the proper length Check for a restriction in the adhesive system Result 5 Material delivered at the beginning of the down s...

Страница 33: ...ction Manual The Patriot 1 1 Adhesive system comes standard with two Patriot Chop Check Fluid Sections For a detailed description of the repair procedures please see the following manual For detailed repair instructions see the manual Patriot Chop Check Manual PAT CCP LS 0590 ...

Страница 34: ...ad Manual The Patriot 1 1 Adhesive system comes standard with the Patriot 7 Powerhead For a detailed description of the repair procedures please see the following manual For detailed repair instructions for the 7 Powerhead see the manual Patriot Powerhead Manual PAT PH 7000 ...

Страница 35: ...7 2016 Page 35 Dispense Gun Manual The Patriot 1 1 Adhesive system comes standard with the 1 1 Classic Pro gun for the Dispense Gun For a detailed description of the repair procedures please see the following manual See Manual 1 1 Classic Pro Gun Manual ...

Страница 36: ... Manual Rev 07 2016 Page 36 Unit Hoses HCSS 0606J 5 RESIN WHIP HCSS 088J8J 20 RESIN HOSE PF HN 08J 06J SS SS NIPPLE HCSS 0606J 5 RESIN WHIP HCSS 088J8J 22 4 SS HOSE ASSEMBLY PF HN 08J 06J SS SS NIPPLE HCSS 088J8J 2 3 SS HOSE ASSEMBLY Qyt 2 ...

Страница 37: ...Y PAT RA 10013 GUIDE TUBE ASSEMBLY PAT RA 5021 EPDM FOLLOWER PLATE ASSEMBLY EPDM PAT RA 5021 L FOLLOWER PLATE ASSEMBLY LEATHER PAT MA 12 LOWER AIR MANIFOLD ASSEMBLY PAT MA 13 UPPER AIR MANIFOLD ASSEMBLY PAT FM 1 FLUID MANIFOLD ASSEMBLY PAT FT REG PATRIOT FLUSH TANK REGULATOR 6101 01 01 3 GALLON FLUSH TANK PAT PH 7000 P POWERHEAD PLV 1000 XXX PRESSURE LIMIT VALVE ...

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Страница 62: ... and PAT FT REG Removed PAT MA 11 and added PAT MA 13 Air Manifold Also updated the Terms and Conditions section Rev 10 2014 Updated the manual format Address name and the Terms Conditions of Sale Removed references to Plastech Updated the Parts Drawings section Rev 02 2015 Updated the address and added Optional Piston Seal section Updated drawings to include Leather configuration PAT RA 5021 L Re...

Страница 63: ...Patriot 1 1 Adhesive System Operations Manual Rev 07 2016 Page 63 ...

Страница 64: ...686 5670 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Included with this operations manual are the following component manuals PATRIOT CHOP CHECK MANUAL PAT CCP LS 0590 SS PATRIOT POWERHEAD MANUAL PAT PH 7000 1 1 CLASSIC PRO GUN MANUAL CPD_PRTM PLV 1000 MANUAL PLV 1000 2700 ...

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