background image

Cover the pipe before connecting to keep rubbish, dust or other 
impurities out. 

 

10.   REFRIGERANT PIPE

Gas side

Piping

Capaticyl(kW)

Piping material

Copper special for air conditioner

         12.5/14/20/25/28

Φ16mm

Φ9.52mm

Liquid side

Table.10-1

ķ

ĸ

Ĺ

Be sure to use two wrenches simultaneously when you connect 
or disconnect the pipes.

The stop valve of the outdoor unit should be closed absolutely 
(as original state). Every time you connect it, first loosen the nuts 
at the part of stop valve, then connect the flare pipe immediately 
(in 5 minutes). If  the nuts have been loosened for a long time, 
dusts and other impurities may enter the pipe system and may 
cause malfunction later. So  please expel the air out of the pipe 
with refrigerant before connection.

 

The throttling components of Model 125, 140 are built in, when the 
throttling  components  built  in  dismountable  formaintenance, please 
open  the  piping  maintaining  cover  panel directly, anduse two 
spanners      to   twist   the   copper  nuts  then  can  take  out the throttling-
components, pay attention to avoid bending the pipe at the same 
time; after change new throttling components, make sure that the 
connectors areconnected reliably and tightly.

The throttling components of Model 200, 250, and 280 are built 
external, can directly change throttling components.

8. THROTTING COMPONENTS MAAINTENANCE

Check  whether  the  height  drop  between the indoor unit and 
outdoor unit, the length of refrigerant pipe, and the number of 
the bends meet the following requirements:

The max height drop and The length of refrigerant pipe deponding 
on the ouotdoor unit.(If the height drop is more than 10m, you 
had better put the outdoor unit over above the indoor unit.) 

The number bends fewer than 15.

Do not let air, dust, or other impurities fall in the pipe system 
during the time of installation.

The connecting pipe should not be installed until the indoor and 
outdoor units have been fixed already.

Keep   the  connecting  pipe  dry, and do not  let  moisture in 
during   installation.

The Procedure of Connecting Pipes
Measure the necessary length of the connecting pipe, and make 
it by the following way.

Connect the indoor unit at first, then the outdoor unit.

Bend the tubing in proper way. Don,t harm them.

Daub the surfaces of  the flare pipe and the joint nuts with frozen 
oil, and wrench it for 3~4rounds with hands before fasten the 
flare nuts. (Refer to 

Fig.11-1

11.   INSTALL THE CONNECTING PIPE

9. CONNECTION  CONDITION

The total connected capacity of the standard indoor units and fresh 
air treatment units must be between 50% and  100% of the capacity 
of the air conditioning outdoor units. the connected capacity of the 
fresh air treatment units must  not exceed 30% of the capacity of the 
air conditioning outdoor units.

Then  fresh air treatment  unit  can also be used exclusively. the 
connected capacity of the fresh air treatment unit must bebetween 
50% and 100% of the capacity of the air conditioning outdoor unit.

Total connected capacity of standard indoor units and fresh air
treatment unit does not exceed 100%. system capacity of 20 HP = 
indoor unit capacity of 20 HP.  
Connected capacity of fresh air treatment unit does not exceed
30% of this since system capacity of 20 HP x 0.3 = 6 HP > fresh air treat-
ment unit capacity = 5 HP

System  example:  check that system connected capacity 
is within the appropriate range. 

5HP

fresh air 
treatment unit

5HP

indoor  unit *3

5HP

5HP

Expel  the air (refer to the “Expel The Air”) after connecting the 
refrigerant pipe with the indoor unit and the outdoor unit.Then 
fasten the nuts at the repair-points.

Notices For Benable pipe.

The bending angle should not exceed 90

ć

Bending position is preferably in the bendable pipe. The larger 
the better it is .

Do not bend the pipe more than three times.

Bend the connecting pipe of small wall thickness.

Cut out a desired concave at the bending part of the insulating 
pipe.

Then expose the pipe(cover it with tapes after bending).

To prevent collapsing of deforming, please bend the pipe at its 
biggest radius.

Use bender to get a small radius pipes.

Use the market brass pipe.
Be sure to use the same insulating materials when you buy the 
brass pipe. (More than 9mm thick) 

maintenance of motor

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Installation manual

12

Duct 100% fresh air

Содержание CL23390

Страница 1: ...Duct 100 fresh air MVD DC Installation manual English CL23390 to CL23394 www mundoclima com MVD ...

Страница 2: ...STALLATION PRECAUTION 1 INSTALLATION PLACE 1 ACCESSORIES 2 INDOOR UNIT INSTALLATION 2 INSTALLATION SPACE 10 HIGH STATIC PRESSURE TYPE 11 DUCT DESIGN 12 THROTTING COMPONENTS MAAINTENANCE 12 CONNECTION CONDITION 12 REFRIGERANT PIPE 13 INSTALL THE CONNECTING PIPE 13 REFRIGERANT PIPE CONNECTION 14 CONNECT THE DRAIN PIPE 15 WIRING 15 CONTROL 16 TROUBLE SHOOTING 18 INSTALL ELECTRIC THROTTLE PART 18 INST...

Страница 3: ... to the connection places before hanging up the machine The installation of hanging screw bolts Installing Φ10 Hanging Screw Bolts 4 Bolts 4 INDOOR UNIT INSTALLATION Cautions on remote controller installation Never throw or beat the controller Before installation operate the remote controller to determine its location in a reception range Keep the remote controller at least 1m apart from the neare...

Страница 4: ... grill Anti clockWise the bolts as indicated in follow figure sketch Then pull down the air in grill ķ ĸ Ĺ ĺ Ļ ļ Pipe Connection The static pressure outside the unit is 200Pa the length of the air pipe attached is determined by this parameter The positioning of ceiling hole and indoor unit and hanging screw bolts Routine method of installation the size of installation for indoor unit following Fig...

Страница 5: ... FLANGE 400 AIR INTAKE DUCT FLANGE 4 12 25 OBLONG SUSPENTION BOLT HOLES AIR INTAKE 4 Φ5 HOLES FOR AIR OUTLET DUCT CONNECTION 400 65 15 37 638 600 17 253 638 14 136 69 90 15 50 800 1148 137 125 11 28 169 691 52 35 136 123 179 15 ELECTRICAL CONTROL BOX PLASTIC COVER 930 135 88 24 46 68 82 82 56 270 420 249 29 75 61 43 189 123 REFRIGERANT PIPE FLANED CONNECTION Φ16 5 8 REFRIGERANT PIPE FLANED CONNECT...

Страница 6: ...then take off the tray as figure showed in Fig 4 11 3 Take off the tray along the direction of the arrow show in Fig 4 11 4 Clean the tray and evaporator 5 Re install the unit follow the reverse above orders 1 Please shut down the unit and cut off power cable before maintain the motor 2 Don t heavy pull the foam tray when dismounting otherwise the foam tray would break Installation manual 5 Duct 1...

Страница 7: ... 12 2 Remove the all 11 screw from fixed Safety Drain Tray and then take off the tray as figure showed in Fig 4 12 3 Take off the tray along the direction of the arrow show in Fig 4 13 4 Clean the tray and evaporator 5 Re install the unit follow the reverse above orders 1 Please shut down the unit and cut off power cable before maintain the motor 2 Don t heavy pull the foam tray when dismounting o...

Страница 8: ...ers to take off the fan assembly 3 Refer to Fig 4 15 horizontal pushing the fan assembly until it cannot not move any further and then lift up slightly and take down to remove it 4 After motor maintenance reinstall the fan assemblies as per the reverse above orders And connect the motor with electric control box as well as motor with power cable of capacity 1 Please shut down the unit and cut off ...

Страница 9: ...l 3 Refer to Fig 4 16 remove all 4 bolts from fan assembly see Fig 4 17 according to which orders to take off the fan assembly 4 Refer to Fig 4 17 horizontal pushing the fan assembly until it cannot not move any further and then lift up slightly and take down to remove it 5 After motor maintenance reinstall the fan assemblies as per the reverse above orders And connect the motor with electric cont...

Страница 10: ...f indoor unit bolt A bolt C Installation manual 9 Duct 100 fresh air 1121 75 343 96 60 4 10 hanging screw configure on spot Connecting point of drain pipe Air intake Air outlet Refrigerant pipe flared connection 16 5 8 Refrigerant pipe flared connection 9 52 3 8 Air outlet duct flange 4 12 25 oblong suspention bolt holes Electrical parts box Entrances and exits for communication lines of indoor an...

Страница 11: ...of motor 1 2 3 4 5 As figure dismounting the bolt of bottom get down the bottom cover plate As figure dismounting 6 bolts in the front plate Support the fan subassembly from the bottom then litter up get down fan subassembly After finished maintenance of motor then install the motor assembly in the reverse order of step 1 2 and 3 During this process the indoor unit don t need dismounted 1 2 3 4 5 ...

Страница 12: ...he units Fig 7 1 Air outlet Air inlet Canvas tie in Canvas tie in Air dust filter checking orifice Isolation booth Isolation booth Outer wall Heat insulated components Provided at field Heat insulated components Provided at field Intake flange Provided at field Intake flange Provided at field Outer wall Canvas fan duct Provided at field Cover cap Provided at field Main body Slope down Air blowout ...

Страница 13: ...e Procedure of Connecting Pipes Measure the necessary length of the connecting pipe and make it by the following way Connect the indoor unit at first then the outdoor unit Bend the tubing in proper way Don t harm them Daub the surfaces of the flare pipe and the joint nuts with frozen oil and wrench it for 3 4rounds with hands before fasten the flare nuts Refer to Fig 11 1 11 INSTALL THE CONNECTING...

Страница 14: ...ge to the tubing Connect the pipes Flaring Cut a pipe with a pipe cutter Insert a flare nut into a pipe and flare the pipe Use frozen oil Fig 11 1 Check all the joints with the leak detector or soap water See Fig 10 6 as a reference illustration Be sure to with insulating materials cover all the exposed parts of the flare pipe joints and refrigerant pipe on the liquid side and the gas side Ensure ...

Страница 15: ...t drain pipe The outlet has PTI screw bread Please use sealing materials and pipe sheath fitting when connecting PVC pipes 13 CONNECT THE DRAIN PIPE All the stop valves should be opened before test operation Each air conditioner has two stop valves of different sizes on thesideoftheoutdoorunitwhichoperateasLo stopvalue respec tively Refer to Fig 10 6 Flare nut Stopper Cap Valve body Valve stem Fig...

Страница 16: ...or connecting wiring mm2 Ground wiring Weak electric signal Power Phase 1 Phase Frequency and volt Table 14 1 A disconnection device having an air gap contact separation in all active conductors should be incorporated in the fixed wiring according to the National Wiring Regulation CAUTION 10 10 12 5 14 The Specification of Power 220 240V 50 60Hz Fig 14 1 Communication Wiring Chart Communication wi...

Страница 17: ... 3 5 21752 5 1 63 2 5 5 21752 5 1 1 1 1 1 7 7 7 7 6 9 3 3 6 6 7 7 7 3803 For 200 250 280 models 5 725 1 7 6 3 7 7 3 6 1 1 1 1 1 1 1 7 7 1 1 1 1 1 1 1 1 1 1 1 1 1 63 2 5 6 3 6 3 5 21752 5 2 63 2 5 5 21752 5 1 1 1 7 6 3 7 7 3 6 1 1 1 1 7 7 1 1 1 1 1 1 1 1 6 3 2 63 2 5 1 32 5 1387 7 5 21752 5 Note 1 The functions in the dashed rectangle are available for particular Air conditioner 2 SW2 SW4 SW6 must ...

Страница 18: ... 1 2 SW2 ON 1 2 Static Pressure set ENC2 6WDWLFB3UHVVXUH 0 1 2 F 3 E 4 D 5 C 6 B 7 A 8 9 Fig 15 2 ENC2 is used for setting the Static Pressure refer to Table 15 2 for different indoor unit of the indoor unit The static pressure in below table is the optimal static pressure range which means the airflow noise and dehumidification are all in the best state 0 1 12 5kW 14kW 20kW 25kW 28kW 0 20Pa 21 80...

Страница 19: ...4 SW6 ON 1234 SW 2 Difinition 00 means shutting down the unit to stop cold air at 15ć 01 means shutting down the unit to stop cold air at 20ć 10 means shutting down the unit to stop cold air at 24ć 11 means shutting down the unit to stop cold air at 26ć SW 3 Difinition 00 means the time of stopping TERMAL fan is 4 mintues 01 means the time of stopping TERMAL fan is 8 mintues 10 means the time of s...

Страница 20: ...nder standard configuration last unit of the network For both T1 reserve d J1 J2 Difinition without jumper for auto restart function J1 with jumper for non auto restart function J1 J1 J1 J2 0 1 Difinition means 0 means 1 For 200T1 unit a mainboard in the electric control should set the code ENC1 to B the other one should set the code ENC1 to 8 For 250T1 unit a mainboard in the electric control sho...

Страница 21: ...ng diameter please refer to the manual of the outdoor unit you choose For 7 1KW 16KW models For 20KW 28KW models Manual button LED display 16 TROUBLE SHOOTING Table 16 1 NO Error code Indication Timer LED and run LED flash together or show FE Communication error between indoor and outdoor unit DC FAN error 1 2 3 4 5 7 6 No address when first time power on Defrost LED flash or show E0 Timer LED fla...

Страница 22: ...nditioner under the mode of COOLING with the remote controller and check the following points per the Owner s Manual If there is any malfunction please resolve it through chapter Troubles And Causes in the Owner sManual The indoor unit Whether the switch on the remote controller works well Whether the buttons on the remote controller works well Whether the air flow louver moves normally Whether th...

Страница 23: ...Installation manual 22 Duct 100 fresh air NOTES ...

Страница 24: ... ASK FOR MORE INFORMATION Phone 34 93 446 27 80 eMail info mundoclima com TECHNICAL ASSISTANCE Phone 34 93 652 53 57 www mundoclima com MVD ...

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