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PAGE 6 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL  — REV. #1 (12/15/05)

ST-2010 SERIES SUBMERSIBLE PUMPS 

 RULES FOR SAFE OPERATION

The following safety guidelines should always be used when
operating the ST-2010 Series Submersible
Pumps:

GENERAL SAFETY

DO NOT 

operate or service this

equipment before reading this entire
manual.

This equipment should not be operated by persons under 18
years of age.

NEVER

 operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.

NEVER

 operate this equipment when not feeling

well due to fatigue,  illness or  taking medicine.

NEVER

 operate this equipment under the influence or drugs or

alcohol.

NEVER

 use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.

Manufacture does not assume responsibility for any accident
due to equipment modifications.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

ALWAYS

 check the machine for loosened  threads or bolts

before starting.

NEVER

 operate the submersible pump in an explosive

atmosphere or near combustible materials. An explosion or
fire could result causing severe 

bodily harm or even death

.

ALWAYS

 make sure submersible pump is grounded.

NEVER

 use gas piping as an electrical ground.

DO NOT

 place  hands or fingers inside pump when pump is

running.

ALWAYS

 make certain that the voltage supplied to the pump

is correct. Always read the pump's nameplate to determine
what the power requirements are. The ST-2010, ST-2010A,
ST-2010CUL, and ST-2010TCUL  submersible pump requires
115 VAC, 60 Hz (single-phase) for normal operation. The ST-
2010B submersible pump requires 230 VAC, 60 Hz (single-
phase)

DO NOT

 restrict the flow of the discharge hose as it may

cause overheating.

Be careful of discharge whipping under pressure.

Make sure pump installation is accordance with national and
local electrical codes.

ALWAYS

 have a qualified electrician perform the pump wiring

installation.

ALWAYS

 mount the control box in a vertical position protected

from the elements.

NEVER

 handle pump's AC power cord with 

wet hands

.

NEVER

 let an extension cord or plug connection 

lay in wate

r.

NEVER

 

stand in water

 while AC power cord is connected to

a power source.

NEVER

 use a pump with a defective, frayed power cord. Check

the power cord on the pump for cuts in the insulation.

NEVER

 use a extension cord that is frayed or damaged where

the insulation has been cut.

ALWAYS

 make certain that proper extension cord has been

selected for the job See Table 4.

NEVER

 attempt to use the power cord as a lifting or lowering

device for the submersible pump.

When raising or lowering of the submersible pump is required,
always attach an adequate rope or lifting device to the correct
lifting point (handle) on the pump.

ALWAYS 

place the pump in an upright position on a platform

before using. The platform will prevent the pump from
burrowing itself on soft sand or mud.

NEVER

 operate pump on its side.

DO NOT

 allow the pump to freeze in water.

NEVER

 leave an open pump chamber unattended.

The electrical voltage required to operate the pump can cause
severe injury or even death through physical contact with live
circuits.

 ALWAYS 

disconnect the electrical power from the

pump before performing maintenance on the pump.

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

Failure to follow instructions in this manual may lead to serious
injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for
industrial use only.

Discount-Equipment.com

Содержание ST-2010 Series

Страница 1: ...RATION AND PARTS MANUAL Revision 1 12 15 05 Submersible Pumps Model ST 2010 Series THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES www discount equipment com D i s c o u n t E q u i p m e n t c o...

Страница 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Страница 3: ...Alert Symbols 5 Rules For Safe Operation 6 7 Dimensions 8 Specifications Pump Control Box 9 General Information 10 Components 11 Float Switches 12 Float Switch Piggy Back 13 Float Switch Control Box...

Страница 4: ...referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Rotating Parts NEVER operate equipment with covers or guards...

Страница 5: ...ase for normal operation The ST 2010B submersible pump requires 230 VAC 60 Hz single phase DO NOT restrict the flow of the discharge hose as it may cause overheating Be careful of discharge whipping u...

Страница 6: ...T attempt to thaw out a frozen pump by using a torch or other source of flame Application of heat in this manner may heat the oil in the seal cavity above the critical point causing pump damage DO NOT...

Страница 7: ...SUBMERSIBLE PUMPS DIMENSIONS Figure 1 ST 2010 Series Dimensions 23 82 in 605 mm 10 23 in 260 mm 3 14 in 80 mm 5 11 in 130 mm NPT 2 4 52 in 115 mm 3 54 in 90 mm 7 08 in 180 mm 4 37 in 111 mm 49 21 ft...

Страница 8: ...e t u n i m s r e t i l 0 6 3 r e t e m a i D s d i l o S x a M m m 5 2 n i 0 0 1 d a e H x a M s r e t e m 7 6 1 t f 5 5 s r e t e m 7 6 1 t f 5 5 s r e t e m 7 3 1 t f 5 4 r e w o P w k 5 7 0 P H 0...

Страница 9: ...here is a heavybuild upofmud grit siltordebris Ifthisconditionispresent install the pump on a platform before operating Thispumpmustalwaysbepositionedonaplatforminanupright position NEVER operate the...

Страница 10: ...charge hose to avoid stress on the pump 5 AC Power Cable This unit is supplied with an AC power cable Always check the cable for signs of wear NEVER use a defective power cable Replace the cable immed...

Страница 11: ...he all steel mercury switch is held by positioning pins Interior is filled with cell foam Suitable for most liquid environments Hermetically sealed Thick walled non corrosive PVC plastic enclosure Pre...

Страница 12: ...ication ST 2010SERIES SUBMERSIBLE PUMPS FLOATSWITCH PIGGY BACK Figure 6 Single Float Switch Application Diagram Figure 6 shows a single float switch application For dual float switch capabilityuseaMod...

Страница 13: ...r resistant control box provides watertight housing and glands to prevent water from leaking into the box andafloatswitchinterface WhenusingtheCB3controlbox onlytheSW 1WOPfloatswitch 2 canbeused noplu...

Страница 14: ...RSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 PAGE 15 Figure 8 CB6 Control Box and Dual Float Switch Application Diagram ST 2010SERIES SUBMERSIBLE PUMPS FLOATSWITCH CONTROLBOX D i s c o u n t E q...

Страница 15: ...mersible Pump Upright Position Correct 2 Makesurethepumpisalwaysplacedinanuprightposition nottilted Figure10 Neverpositionthepumpdirectlyona soft loosebottom Remembertoattainmaximumpumping capacityand...

Страница 16: ...hecable from pulling out of the terminal block and also prevent moisture from entering the control box 3 Determine the length of the float switch wires then secure float switch wires to pump discharge...

Страница 17: ...ree wires Each wire is color coded The colors are WHITE BLACK and GREEN Itisrecommendedthatthepowerbeing supplied to the control box ALWAYS beconnectedtoacircuitbreakeror a quick disconnect switch Thi...

Страница 18: ...connectingpowerfrom thepump 2 Usingtheliftingrope liftthepumpupfromitscurrentposition Removethedischargehosefromthedischargeportonthe pump 3 Removeallpowercablesandfloatswitchesfromthecontrol box Plac...

Страница 19: ...placehydrau lic oil Check the seal for wear damage 5 If oil level is low fill with SAE 10 weight non detergent hydraulicoil i e ShellTurbo32 orequivalent Filloilcavity 75 to 85 full allow air space fo...

Страница 20: ...m e s U e l b m e s s a s i d w o l s i e c n a t s i s e r f I s m h o a g e m 5 1 y l e t a m i x o r p p a e b m e h t y r d o t s g n i d n i w e k a b d n a r o t o m p m u p p m u p d n a r o t...

Страница 21: ...s Performance Curves ST 2010 SERIES SUBMERSIBLE PUMPS PERFORMANCE CURVES 80 60 40 10 MAX HEAD 45FT 13 7 METERS PUMPING CAPACITY 95 GPM 360 LPM 80 60 40 10 MAX HEAD 55FT 16 7 METERS PUMPING CAPACITY 95...

Страница 22: ...POWER CORD BLACK WHITE GREEN CHASSIS GND WHITE BLACK BLACK POWER ON LAMP BLACK WHITE BLACK CONTACTOR L2 EXTERNAL 1 PHASE 115 VAC 60 Hz POWER SOURCE CIRCUIT BREAKER WHITE BLACK L1 GROUND L2 GREEN OFF M...

Страница 23: ...PAGE 24 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010SERIES SUBMERSIBLE PUMPS CONTROLBOXWIRINGDIAGRAM D i s c o u n t E q u i p m e n t c o m...

Страница 24: ...BLACK LINE WHITE NEUTRAL GREEN GROUND CAPACITOR MAIN COIL AUX COIL CENTRIFUGAL SWITCH ST 2010 ST 2010A ST 2010B ST 2010CUL ELECTRIC MOTOR WIRING DIAGRAM LEAD WIRES AC POWER CORD U V BLACK LINE WHITE N...

Страница 25: ...ed this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number colum...

Страница 26: ...List may super cede replace the P N shown in the text pages of this book ST 2010 SERIES SUBMERSIBLE PUMP 1 TO 3 UNITS Qty P N Description 1 0202010T120 ACCORD WITH GLAND 1 0202010T081 OIL SEAL 1 02020...

Страница 27: ...PAGE 28 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010TCUL SUBMERSIBLETRASH PUMP ASSY ST 2010TCUL SUBMERSIBLE TRASH PUMP ASSY D i s c o u n t E q u i p m e n t c o m...

Страница 28: ...76 0202005T076 BOLT 3 76 0202010T076 BOLT 4 81 0202005T081 OIL SEAL 1 112 0202010T112 OIL SEAL 1 119 0202010TCUL119 MOTOR 1 120 0202010T120 AC CORDW CORD GLAND 1 121 0202010T121 CORD CLAMP 1 122 0202...

Страница 29: ...B CUL SUBMERSIBLE PUMP ASSY 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 2010 ST...

Страница 30: ...B119 MOTOR 1 ST 2010B ONLY 119 0202010UL119 MOTOR 1 ST 2010CULONLY 120 0202010120 AC CORDW CORD GLAND 1 ST 2010ONLY 120 0202010A120 AC CORDW CORD GLAND 1 ST 2010AONLY 120 0202010B120 AC CORDW CORD GLA...

Страница 31: ...B CUL SUBMERSIBLE PUMP ASSY 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 2010 ST...

Страница 32: ...299 0202005299 SCREW 5 X 30 4 ST 2010B ST 2010CULONLY 299 0202005A299 SCREW 6MM X 40MM 4 ST 2010A ONLY 299 0202010299 SCREW 4 ST 2010 ONLY 431 0202010A431 NUT 2 ST2010A ST 2010B ST 2010CULONLY 445 02...

Страница 33: ...PAGE 34 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010 SERIES ELECTRIC MOTOR ASSY ST2010TCUL ELECTRIC MOTOR ASSY D i s c o u n t E q u i p m e n t c o m...

Страница 34: ...0202010T4451 CONDENSER STARTING 1 445 2 0202010T4452 CONDENSER RUNNING 1 446 0202010T446 AUTO CUT PROTECTOR 1 447 1 0202010T4471 CENTRIFUGAL SWITCH 1 1 447 2 0202010T4472 CENTRIFUGAL SWITCH 2 1 539 0...

Страница 35: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

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