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PAGE 18 — ST-2010 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL  — REV. #1 (12/15/05)

2.

Remove the  pump AC input connector housing from the
control box, then route the power cord through the cable
gland on the control box.

3.

Connect the pump power cord to the contactor as shown in
Figure 7 and Table 7.

Connecting AC Power to the Control Box

1.

The AC power cord (input) should have three wires. Each
wire is color coded. The colors are 

WHITE

BLACK

 and

GREEN

.

2.

Remove the  AC input connector housing from the control
box, then route the power cord through the cable gland on
the control box.

3.

Connect the AC power cord to the contactor as shown in
Figure 7 and Table 6.

Electrical connections to the power
source should only be performed by

licensed electrician

 or 

qualified

personnel

.

4.

Tighten the connector housing to ensure a tight fit between
the power cord and the connector body. This will prevent
the cable from pulling out of the terminal block and also
prevent moisture from entering the control box.

 

NOTE

5.

Connect the other end of the  AC power cord to the voltage
source. Remember to provide a means of disconnecting
the power from the control box (circuit breaker or quick
disconnect switch). Also make sure to provide a good earth
ground to the control box.

Connecting AC Power to the Pump

1.

AC power is transferred to the pump via a contactor. The
coil of the contactor is energized or de-energized by the
opening and closing of the float switch contacts. The power
cord should have three wires. Each wire is color coded.
The colors are 

WHITE

BLACK

 and 

GREEN

.

It is recommended that the power being
supplied to the control box 

ALWAYS

be connected to a 

circuit breaker

 or

quick

 

disconnect

  switch. This

safety feature allows for quick removal
of power from the control box in the
event of an emergen

cy.

 

NOTE

Turning On The Pump

1. If all of the pump's electrical requirements have been met,

place the 

circuit

 

breaker

 or power 

ON/OFF

 switch in the 

ON

position.

2. The CB3 control box has an 

operation switch 

 located on

the front cover. This switch has 3 positions,  

AUTO, 

 

MANUAL

and 

OFF

.  The 

AUTO

 position allows the pump to run in an

unattended mode. The 

MANUAL

 position will let the pump

run without the float switches controlling the pump. When in
the manual mode be careful not to let the pump run dry.
Severe damage to the pump may occur if it is allowed to run
dry. 

NEVER

 let the pump 

run dry

.

3. Place the operation switch in the 

AUTO

 position. The AC

power indicator lamp should be lit (

ON

).

4. Wait a few seconds and water should begin to flow from the

discharge hose.

5. If water is not flowing from the discharge hose or not flowing

freely after a few minutes, remove the power from the pump
and check the system for leaks.

6. To stop the pump from pumping, place the operation switch

in the 

OFF

 position.

ST-2010 SERIES  SUBMERSIBLE  PUMPS —  CONTROL BOX INSTALLATION

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Discount-Equipment.com

Содержание ST-2010 Series

Страница 1: ...RATION AND PARTS MANUAL Revision 1 12 15 05 Submersible Pumps Model ST 2010 Series THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES www discount equipment com D i s c o u n t E q u i p m e n t c o...

Страница 2: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

Страница 3: ...Alert Symbols 5 Rules For Safe Operation 6 7 Dimensions 8 Specifications Pump Control Box 9 General Information 10 Components 11 Float Switches 12 Float Switch Piggy Back 13 Float Switch Control Box...

Страница 4: ...referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Rotating Parts NEVER operate equipment with covers or guards...

Страница 5: ...ase for normal operation The ST 2010B submersible pump requires 230 VAC 60 Hz single phase DO NOT restrict the flow of the discharge hose as it may cause overheating Be careful of discharge whipping u...

Страница 6: ...T attempt to thaw out a frozen pump by using a torch or other source of flame Application of heat in this manner may heat the oil in the seal cavity above the critical point causing pump damage DO NOT...

Страница 7: ...SUBMERSIBLE PUMPS DIMENSIONS Figure 1 ST 2010 Series Dimensions 23 82 in 605 mm 10 23 in 260 mm 3 14 in 80 mm 5 11 in 130 mm NPT 2 4 52 in 115 mm 3 54 in 90 mm 7 08 in 180 mm 4 37 in 111 mm 49 21 ft...

Страница 8: ...e t u n i m s r e t i l 0 6 3 r e t e m a i D s d i l o S x a M m m 5 2 n i 0 0 1 d a e H x a M s r e t e m 7 6 1 t f 5 5 s r e t e m 7 6 1 t f 5 5 s r e t e m 7 3 1 t f 5 4 r e w o P w k 5 7 0 P H 0...

Страница 9: ...here is a heavybuild upofmud grit siltordebris Ifthisconditionispresent install the pump on a platform before operating Thispumpmustalwaysbepositionedonaplatforminanupright position NEVER operate the...

Страница 10: ...charge hose to avoid stress on the pump 5 AC Power Cable This unit is supplied with an AC power cable Always check the cable for signs of wear NEVER use a defective power cable Replace the cable immed...

Страница 11: ...he all steel mercury switch is held by positioning pins Interior is filled with cell foam Suitable for most liquid environments Hermetically sealed Thick walled non corrosive PVC plastic enclosure Pre...

Страница 12: ...ication ST 2010SERIES SUBMERSIBLE PUMPS FLOATSWITCH PIGGY BACK Figure 6 Single Float Switch Application Diagram Figure 6 shows a single float switch application For dual float switch capabilityuseaMod...

Страница 13: ...r resistant control box provides watertight housing and glands to prevent water from leaking into the box andafloatswitchinterface WhenusingtheCB3controlbox onlytheSW 1WOPfloatswitch 2 canbeused noplu...

Страница 14: ...RSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 PAGE 15 Figure 8 CB6 Control Box and Dual Float Switch Application Diagram ST 2010SERIES SUBMERSIBLE PUMPS FLOATSWITCH CONTROLBOX D i s c o u n t E q...

Страница 15: ...mersible Pump Upright Position Correct 2 Makesurethepumpisalwaysplacedinanuprightposition nottilted Figure10 Neverpositionthepumpdirectlyona soft loosebottom Remembertoattainmaximumpumping capacityand...

Страница 16: ...hecable from pulling out of the terminal block and also prevent moisture from entering the control box 3 Determine the length of the float switch wires then secure float switch wires to pump discharge...

Страница 17: ...ree wires Each wire is color coded The colors are WHITE BLACK and GREEN Itisrecommendedthatthepowerbeing supplied to the control box ALWAYS beconnectedtoacircuitbreakeror a quick disconnect switch Thi...

Страница 18: ...connectingpowerfrom thepump 2 Usingtheliftingrope liftthepumpupfromitscurrentposition Removethedischargehosefromthedischargeportonthe pump 3 Removeallpowercablesandfloatswitchesfromthecontrol box Plac...

Страница 19: ...placehydrau lic oil Check the seal for wear damage 5 If oil level is low fill with SAE 10 weight non detergent hydraulicoil i e ShellTurbo32 orequivalent Filloilcavity 75 to 85 full allow air space fo...

Страница 20: ...m e s U e l b m e s s a s i d w o l s i e c n a t s i s e r f I s m h o a g e m 5 1 y l e t a m i x o r p p a e b m e h t y r d o t s g n i d n i w e k a b d n a r o t o m p m u p p m u p d n a r o t...

Страница 21: ...s Performance Curves ST 2010 SERIES SUBMERSIBLE PUMPS PERFORMANCE CURVES 80 60 40 10 MAX HEAD 45FT 13 7 METERS PUMPING CAPACITY 95 GPM 360 LPM 80 60 40 10 MAX HEAD 55FT 16 7 METERS PUMPING CAPACITY 95...

Страница 22: ...POWER CORD BLACK WHITE GREEN CHASSIS GND WHITE BLACK BLACK POWER ON LAMP BLACK WHITE BLACK CONTACTOR L2 EXTERNAL 1 PHASE 115 VAC 60 Hz POWER SOURCE CIRCUIT BREAKER WHITE BLACK L1 GROUND L2 GREEN OFF M...

Страница 23: ...PAGE 24 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010SERIES SUBMERSIBLE PUMPS CONTROLBOXWIRINGDIAGRAM D i s c o u n t E q u i p m e n t c o m...

Страница 24: ...BLACK LINE WHITE NEUTRAL GREEN GROUND CAPACITOR MAIN COIL AUX COIL CENTRIFUGAL SWITCH ST 2010 ST 2010A ST 2010B ST 2010CUL ELECTRIC MOTOR WIRING DIAGRAM LEAD WIRES AC POWER CORD U V BLACK LINE WHITE N...

Страница 25: ...ed this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number colum...

Страница 26: ...List may super cede replace the P N shown in the text pages of this book ST 2010 SERIES SUBMERSIBLE PUMP 1 TO 3 UNITS Qty P N Description 1 0202010T120 ACCORD WITH GLAND 1 0202010T081 OIL SEAL 1 02020...

Страница 27: ...PAGE 28 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010TCUL SUBMERSIBLETRASH PUMP ASSY ST 2010TCUL SUBMERSIBLE TRASH PUMP ASSY D i s c o u n t E q u i p m e n t c o m...

Страница 28: ...76 0202005T076 BOLT 3 76 0202010T076 BOLT 4 81 0202005T081 OIL SEAL 1 112 0202010T112 OIL SEAL 1 119 0202010TCUL119 MOTOR 1 120 0202010T120 AC CORDW CORD GLAND 1 121 0202010T121 CORD CLAMP 1 122 0202...

Страница 29: ...B CUL SUBMERSIBLE PUMP ASSY 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 2010 ST...

Страница 30: ...B119 MOTOR 1 ST 2010B ONLY 119 0202010UL119 MOTOR 1 ST 2010CULONLY 120 0202010120 AC CORDW CORD GLAND 1 ST 2010ONLY 120 0202010A120 AC CORDW CORD GLAND 1 ST 2010AONLY 120 0202010B120 AC CORDW CORD GLA...

Страница 31: ...B CUL SUBMERSIBLE PUMP ASSY 263 265 266 641 103 563 125 122 123 121 120 131 174 132 474 214 1 224 119 445 446 447 130 6 214 2 8 112 1 60 299 65 160 146 147 176 179 5 4 3 47 81 177 236 129 ST 2010 ST...

Страница 32: ...299 0202005299 SCREW 5 X 30 4 ST 2010B ST 2010CULONLY 299 0202005A299 SCREW 6MM X 40MM 4 ST 2010A ONLY 299 0202010299 SCREW 4 ST 2010 ONLY 431 0202010A431 NUT 2 ST2010A ST 2010B ST 2010CULONLY 445 02...

Страница 33: ...PAGE 34 ST 2010 SERIES SUBMERSIBLE PUMPS OPERATION PARTS MANUAL REV 1 12 15 05 ST 2010 SERIES ELECTRIC MOTOR ASSY ST2010TCUL ELECTRIC MOTOR ASSY D i s c o u n t E q u i p m e n t c o m...

Страница 34: ...0202010T4451 CONDENSER STARTING 1 445 2 0202010T4452 CONDENSER RUNNING 1 446 0202010T446 AUTO CUT PROTECTOR 1 447 1 0202010T4471 CENTRIFUGAL SWITCH 1 1 447 2 0202010T4472 CENTRIFUGAL SWITCH 2 1 539 0...

Страница 35: ...ie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsuru...

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