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100 SERIES COLD CLIMATE FLUSHING SYSTEM

Installation Instructions

GENERAL

INSTALLATION

performance. Please read and 
retain this manual.

Site Evaluation

Each Hydro-Guard® Flushing 
System installation is unique 
and will require a minimum of 
advance planning. Prior to the 
installation of the device, the 
drainage patterns for the intended 
installation location should be 
reviewed. The drainage pattern 
must permit discharged water to 

Overview

The Hydro-Guard® 100 Series 
Cold Climate Flushing System 
Automatic Flushing System, the 
industry's premium patented, 
programmable flushing apparatus, 
is suitable for year-round use in 
moderate to severe cold climates. 
This Automatic Flushing System 
has been designed, engineered, 
and manufactured to provide 
outstanding dependability and 

Hydro-Guard 100 Series Cold 
Climate Flushing System 
Atmospherically Discharged 
Flushing Unit
1.

 Remove the Hydro-Guard® Unit 

from Its packaging and inspect for 
possible damage during shipping.

2.

 Excavate a suitably-sized ditch 

ensuring it is connected on one 
side to the utility's service line 
trench. Remove any debris that 
might create uneven pressure 
on the Unit. Compact the bottom 
of the hole in order to minimize 
settling after installation. Place 
#57 stone, then non-compacted 
clean bedding material within 
the bottom of the hole. Turn off 
service line feed. 

3.

 Slowly lower the Hydro-Guard® 

Unit into place, pressing it firmly 
into the noncompacted bedding 
material until it is fully seated. 
Ensure that the Unit is level before 
beginning the backfilling operation 
(The bottom of the ground plate 
should be approximately 1" above 
the final grade).

4.

 Connect the utility's water system 

to the Hydro-Guard® Unit by means 
of the 2" threaded connection.

5.

 Backfill the hole around the Unit 

with clean fill and/or #57 stone. 
Backfilling should be accomplished 
in 6" compacted lifts. Check that 
the Unit is level.

flow away from the Hydro-Guard® 
Flushing Unit or to be absorbed by 
the surrounding soil. 

6.

 After installation is complete, 

sod the area around the Hydro-
Guard® Unit or take other steps in 
order to prevent erosion. Inspect 
the area immediately around the 
Unit in order to ensure that the 
existing ground cover is not subject 
to severe erosion. You may opt 
to pour a concrete pad or create 
a custom installation to best suit 
your needs.

7.

 Disinfect the Hydro-Guard® 

Flushing Device in accordance 
with the utility's policy. DO NOT 
exceed the dosage and contact 
times recommended by the 
AWWA.

8.

 The Hydro-Guard® Automatic 

Flushing Device may now be 
pro grammed and placed Into 
service.

TYPICAL INSTALLATION

Round cut, 1/2" thick, 

marine grade splash plate 

guards against erosion 

and provides added 

stability for the 100 
Series Cold Climate

Medium Density Polyethylene
enclosure is UV protected and
offers impact resistance; the 
upper section of the enclosure 
is removable and lockable

§ 

Stainless security 
screws and unique lock 
protect the 100 Series 
Cold Climate from 
unauthorized access

Nylon reinforced composite
control valve with adjustable 
control, single piece EPDM 
diaphragm and straight 
through pass for debris 
build-up reduction.

Superior grade stainless steel
diffuser screen diffuses the
discharging water and guards 
against nesting rodents, frogs 
and snakes

Patented Camlock 

release system allows 

for easy disassembly 

and reassembly – 

maintenance in minutes

OEM-installed 
sampling port and 
dechlorination 
systems are standard 
equipment on the 100 
Series Cold Climate

The 15-inch diameter below 
grade protective base is 
offered in standard bury depths 
ranging from 36" to 108" 
(custom depths available).
The below grade base protects 
the device’s components from 
freezing temperatures and 
adds stability for the 100 
Series Cold Climate.

Содержание HUDRO-GUARD 100 Series

Страница 1: ...y valve has been closed verified and secured and internal piping pressure has been relieved 4 Always use all necessary safety equipment and follow all recommended procedures when installing operating and maintaining the Hydro Guard Automatic Flushing Device 5 Perform annual safety inspections and replace worn or defective parts 6 Operate the Hydro Guard Automatic Flushing Device only when fully in...

Страница 2: ...Unit with clean fill and or 57 stone Backfilling should be accomplished in 6 compacted lifts Check that the Unit is level flow away from the Hydro Guard Flushing Unit or to be absorbed by the surrounding soil 6 After installation is complete sod the area around the Hydro Guard Unit or take other steps in order to prevent erosion Inspect the area immediately around the Unit in order to ensure that ...

Страница 3: ...d to the internal memory on the Smartphone Tablet 100 Series Cold Climate Requires Bluetooth Controller The BL KR battery powered irrigation module communicates with the K Rain BL Application on a Smartphone or Tablet by using Bluetooth SMART 4 0 low energy on an iPhone with iOS version 7 minimum or an Android phone tablet with Marshmallow version 6 0 or higher Important CAUTION For use only with ...

Страница 4: ... off and secured 100 Series Cold Climate Battery Replacement 1 Shut off water supply to unit 2 Use HG A2023 Security Tool to unlock and remove protective Exterior Housing Cover 3 Unscrew protective cap from gray Programming Interface which is located at top of unit 4 Extract battery harness and remove old battery dispose of battery appropriately 5 Connect fresh industrial grade 9 volt lithium or a...

Страница 5: ...knob is open on the valve OR check the pipes for obstructions OR check the valve Try this Correction Run a manual flush for 1 minute Change batteries Check connections for corrosion breaks or lack of connection Check the adapters and solenoid for debris Run the electrical systems check Refer to valve troubleshooting for possible corrective measures PROBLEM CA CAUSE USE C SOLUTION Controller does n...

Страница 6: ...bly 3 546521 Sample Valve Assembly 4 546329 Riser Assembly 5 546519 Dechlorination System 6 HG S316 Stainless Steel Housing Bracket 7 545729 Centering Star 8 HG S126 Insulation Star Sub Assembly 9 HG S128 Freeze Protection System Sub Assembly 10 545729 Centering Star 11 545738 Splash Pad 12 HG 13105 Latching Rods x 26 13 HG S124 Latching Solenoid Sub Assembly 14 HG S325 Control Valve Sub Assembly ...

Страница 7: ...7 Notes 100 SERIES COLD CLIMATE FLUSHING SYSTEM ...

Страница 8: ...r Products Inc All Rights Reserved The trademarks logos and service marks displayed in this document are the property of Mueller Water Products Inc its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwppat com These products are intended for use in potable water applications Please contact your Mueller Sal...

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