MTU 20V4000M73 series, Руководство по эксплуатации

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Table of Contents
1 Safety
1.1 Intended use of engines and systems in
Marine applications 6
1.2 Important provisions for all products 7
1.3 Personnel and organizational requirements 9
1.4 Initial start-up and operation – Safety
regulations 10
1.5 Transport 12
1.6 Assembly, maintenance, and repair work –
Safety regulations 13
1.7 Fire and environmental protection, fluids
and lubricants 17
1.8 Standards for warning notices in the text
and highlighted information 19
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 20
2.2 Engine side and cylinder designations 33
2.3 Product description 34
2.4 Engine – Overview 43
2.5 Sensors and actuators – Overview 44
2.6 Engine wiring harness – Overview 49
3 Technical Data
3.1 Engine data 20V4000M73 55
3.2 Engine data 20V4000M73 58
3.3 Engine data 20V4000M73L 61
3.4 Engine data 20V4000M73L 64
3.5 Engine – Main dimensions 67
3.6 Firing order 68
4 Operation
4.1 LOP controls 69
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 70
4.3 Putting the engine into operation after
scheduled out-of-service-period 71
4.4 Starting the engine 72
4.5 Re-starting the engine following an
automatic safety shutdown 73
4.6 Operational checks 74
4.7 Tasks after extended out-of-service periods
(>3 weeks) 75
4.8 Checks prior to start-up 76
4.9 Fuel treatment system – Initial start-up 77
4.10 Fuel treatment system – Switching on 80
4.11 Emergency engine stop at BlueLine
automation system (control stand) 81
4.12 Clutch – Engagement at LOP 82
4.13 Coupling – Disengaging from LOP 83
4.14 Waterjet – Flushing from LOP (optional) 84
4.15 Stopping the engine 85
4.16 Stopping the engine from LOP 86
4.17 Emergency stop from LOP 87
4.18 Stopping the engine at the BlueLine
automation system (control stand) 88
4.19 After shutting down the engine 89
4.20 Fuel treatment system – Shutdown 90
4.21 Plant – Cleaning 91
5 Maintenance
5.1 Maintenance task reference table [QL1] 92
6 Troubleshooting
6.1 Control cabinet of fuel treatment system –
Troubleshooting 93
6.2 Troubleshooting 94
6.3 Engine governor ADEC (ECU 7) fault
messages for Series 4000 engines, marine
application
97
6.4 ADEC engine governor – Fault codes 98
7 Task Description
7.1 SOLAS 124
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 124
7.1.2 Installation locations for SOLAS shields 125
7.1.3 Adhesive tape for SOLAS shielding –
Application 134
7.2 Engine 135
7.2.1 Engine – Barring manually 135
7.2.2 Engine – Barring with starting system 136
7.3 Cylinder Liner 137
7.3.1 Cylinder liner – Endoscopic examination 137
7.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 139
7.4 Crankcase Breather 141
7.4.1 Crankcase breather – Oil separator element
replacement 141
7.5 Valve Drive 143
7.5.1 Valve gear – Lubrication 143
7.5.2 Valve clearance – Check and adjustment 144
MS150046/03E 2018-08 | Table of Contents | 3
DCL-ID: 0000028441 - 002