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MTS Exceed™ 22 Series Product Information

Maintenance

Maintenance

Routine Maintenance List

Recommended Services

Rated 8 hours of operation per day

Daily

Weekly

Yearly

Operation-Hours

8 40

2000

Clean work area/equipment surfaces.

Check energy losses.

Check whether the bearing jaw is in the middle

Check cables/connections.

System checks

Check/adjust initial angle.

MTS

Check whether the brake pad is in excessive

MTS

Check cable connections

MTS

System inspection

Check pendulum weight

MTS

Check pendulum swing cycle

MTS

Main Unit and Working Area

Clean the main unit and working areas

MTS

* indicates that this maintenance task is carried out by equipment operator. Most steps require visual inspection,

to ensure not to interrupt normal operations of the tester. Such inspections can also be completed by the local
customer service engineers during routine maintenance visits.

Содержание Exceed 22 Series

Страница 1: ...Manual Title Additional Information be certain Product Information 100 302 290 A MTS Exceed 22 Series...

Страница 2: ...ication and Certification MTS software is developed according to already established quality systems and hence up to ISO 9001 standards As MTS software is provided in binary format users cannot make m...

Страница 3: ...s 8 Safety 9 General Safety Measures 9 Safety Practices Before Operating the System 10 Safety Practices During System Operations 12 Danger Labels 14 Introduction 15 About This Manual 15 Improper Uses...

Страница 4: ...ng Installation 40 Placing Specimen 41 Control Panel Operations 42 Checks and Preparations Before Use 52 Shortcut Operations 53 Maintenance 55 Routine Maintenance List 55 Troubleshooting 57 Equipment...

Страница 5: ...se click Global MTS on MTS website www mts com Global MTS Choose your region in the right column Choose the closest site Before Contacting MTS Service Representative If you can learn about the followi...

Страница 6: ...tion Please provide the following information about your software applications Name version number and build number of the software as well as software patch number This information is usually accessi...

Страница 7: ...ase once again remember to carefully read and understand the attached safety information for the system before proceeding to next chapters Other MTS Manuals Except for this Manual you may receive othe...

Страница 8: ...ution indicates a low level risk if not dealt properly it may lead to medium or mild personal injuries or equipment damages or endanger test integrity Note Note provides additional information on syst...

Страница 9: ...fety gears such as gloves goggles etc Do not use combustible flammable over pressured or explosive specimens Use pliers or similar tools to hold specimen during installation of the specimen Do not use...

Страница 10: ...cable to the system before powering on the system The purpose of this is to improve the safety awareness of all personnel relating to the system and observe and maintain the integrity of specific syst...

Страница 11: ...liquids with non flammable ones to maintain an appropriate proportion of weight and balance Checking Bolt Ratings and Torques In order to ensure product reliability the torque of fasteners such as bo...

Страница 12: ...for you to access when you stand on the floor be sure to use necessary tools For example you may need a ladder or scaffolding to reach the joints of sensors that are located relatively high Ensuring E...

Страница 13: ...l cables are properly connected after you have made any changes to system configurations Remaining Vigilant Avoid working for long time without taking rests Also try not to do repetitive unchanging or...

Страница 14: ...ng parts may squeeze or cut objects so your hands need to keep clear of them Indicates splashes which may easily injure eyes so you need to wear goggles Indicates that the equipment may easily tip Whe...

Страница 15: ...s with pendulum energy at 450J 300J and 150J Please read each section carefully and refer to this Manual when you need help Improper Uses Read and understand this Manual before you perform any operati...

Страница 16: ...ning and maintenance When the pendulum is in the swing state protrude the safety pin to avoid personnel being impacted by the pendulum when performing the pendulum lowering inspection When the safety...

Страница 17: ...ain frame of E22 452 You can refer to figures of your equipment model to get familiar with various components of your main frame For detailed specifications please refer to Page 20 Technical Specifica...

Страница 18: ...t Information 18 Components of Main Frame Introduction E22 shield Main unit Sliding door Impact button Dial pointer Access control Left shield Dial shield Lock Main shield Access control Right shield...

Страница 19: ...ts of Main Frame MTS Exceed 22 Series Product Information Introduction 19 E22 shield rear Electric control box Hook Back door Speed reducer Motor Encoder Filter Power switch Power interface Communicat...

Страница 20: ...s technical specifications of the main unit of MTS Exceed 22 series of metal pendulum impact testers and illustrates installation sizes of accessories with graphics Note Any changes of technical speci...

Страница 21: ...n 40mm Corner radius at the end of specimen bearing 1 1 5mm Angle of inclination of specimen support surface 11 1 Arc radius of impact blade R2 2 5mm R8 0 05mm Impact blade included angle 30 1 Impact...

Страница 22: ...s Working temperature Working humidity Storage temperature Maximum storage humidity Maximum elevation Indoors only 5 to 40 C 5 85 non condensing 18 to 49 C 90 non condensing 2 000 m Gas source 0 4 0 7...

Страница 23: ...Dimensions MTS Exceed 22 Series Product Information Introduction 23 Dimensions E22 main unit 1255 mm 1522 mm 787 mm 1698 mm...

Страница 24: ...MTS Exceed 22 Series Product Information 24 Dimensions Introduction E22 shield 787mm 2238mm 2145mm...

Страница 25: ...MTS Exceed 22 Series Product Information Installation 25 Installation Content Positioning and Ventilation of Main Unit 26 Levelling the Main Frame 27 Installing Shields 28 Controller connection 33...

Страница 26: ...d the foundation based on drawings and then perform second time pouring for anchor bolts when the equipment arrives After installation the levelness is 0 2 1000 To create a comfortable working environ...

Страница 27: ...ls are required Level meter Wrench Process Level the base of the main frame 1 Put the level meter horizontally on the base plane of the main frame 2 Loosen the locknut of each foot 3 Use the monkey wr...

Страница 28: ...eries tester is equipped with the shields The shields consist of main shield left shield right shield and several deflector boards They can form an entirely enclosed test area The main shield left shi...

Страница 29: ...irst fixate the front and back shield parts to the crosshead and then push the front panel of main shield closely against the dial After that adjust the main shield to ensure that the center of the tw...

Страница 30: ...Installation of right shield Lift the right shield up to let the hinge click and check whether safety switches are aligned Make adjustments if necessary After adjustment use the lock to fixate the ri...

Страница 31: ...31 Installation of left shield Lift the left shield up to let the hinge click and check whether safety switches are aligned Make adjustments if necessary After adjustment use the lock to fixate the le...

Страница 32: ...the shield and fix them with screws After the electric control box is level fasten the screws Ground wire should be connected between the electric control box and the main unit As the electric control...

Страница 33: ...be carried out by professionals When connecting the equipment to the main power of the building professionals should use proper power circuit breaker that is up to local electrical specifications Cir...

Страница 34: ...otected during installation to avoid any possible damages Equipment hasdangerous internal voltage Connecting cables when the equipment is powered on may cause damages to equipment Make sure that the p...

Страница 35: ...ortcut Operations 53 Pendulum is the impact device that swings under gravity Before operating the MTS Exceed tester please check whether the pendulum has been securely connected When the tester is wor...

Страница 36: ...n Material testing may have potential hazards Such hazards may cause personal injuries or death So only qualified and trained personnel are allowed to operate the equipment All irrelevance personnel s...

Страница 37: ...emergency stop button that can cut off power of the motor This button can only be used for emergency purposes The emergency stop button should be checked regularly when the controller has power but sy...

Страница 38: ...one and preventive measures that should be taken if you work in its peripherals Location The impact zone refers to pendulum s range of swing i e within the scope of shields Precautions Do not touch an...

Страница 39: ...d then fasten the locking plug and pendulum Finally remove the support structure Note The pendulum installation direction is shown in the following figure Note After the pendulum is installed be sure...

Страница 40: ...length of the span alignment block while the impact blade of the pendulum should match the notch in the middle of the span alignment block If not loosen the screws and adjust the front and back locat...

Страница 41: ...aw bearing The specimen clamp has the specimen notch alignment function Note Both sides of the specimen should press closely against the jaw and bearing and location of specimen should not change when...

Страница 42: ...s 2 Pointer lever Press it to rotate pointer 3 Pointer Indicate current energy and angle 4 Touch screen Trigger actions read data and set parameters 5 Clearing Make the pendulum in the vertical positi...

Страница 43: ...below EN Tap the EN icon to switch system language between Chinese and English Clear Tap the Clear icon and the equipment automatically performs pendulum collection and placement actions After the pen...

Страница 44: ...gle Tap the Pendulum Fetch icon and the motor drives the pendulum counter clockwise until the induction switch is triggered and then releases the pendulum so that the pendulum hangs on the hanging rod...

Страница 45: ...releases the pendulum The pendulum is placed on the hanging rod under the influence of its weight The impact action is completed It is equivalent to the Impact button on the control panel and sliding...

Страница 46: ...timated Absorption Energy This parameter is also used by the specimen recovery device as the basis to judge the specimen recovery direction If the specimen s absorption energy is greater than the expe...

Страница 47: ...losses due to bearing friction and air resistance in half cycle Turn the pointer to a position unreachable by pendulum impact place the pendulum to the initial position release the pendulum without sh...

Страница 48: ...Energy loss caused by pointer frictions during the rise of pendulum can be calculated by the following formula p E1 E2 Repeat the step 4 times and record the p value of each time Their mean value is t...

Страница 49: ...Calculation When the pendulum rotates to about 5 the clutch throws out and the pendulum is in free swing When the pendulum swing angle is less than 5 the system starts to calculate the pendulum cycle...

Страница 50: ...Operations Operation 1 7 Print Page On the main page tap Print Page to enter the print page or by tapping the left and right arrow icons on other pages as shown in the figure below Perform operations...

Страница 51: ...in free swing movements When the pendulum is in hanging state be sure to protrude the safety pin manually The commissioning state icon is displayed on the upper right of the main unit control page as...

Страница 52: ...ng are intact the briquetting block is well pressed and the span block is well aligned 4 Check whether all gas connections are normal 5 Press the power switch at the bottom of the electric control box...

Страница 53: ...levation angle and hang it with a book so that the pendulum can absorb initial energy Placing Specimen Use clamp style specimen centering device to place the specimen to the test position on the beari...

Страница 54: ...MTS Exceed 22 Series Product Information 54 Shortcut Operations Operation...

Страница 55: ...ecks Check adjust initial angle MTS Check whether the brake pad is in excessive MTS Check cable connections MTS System inspection Check pendulum weight MTS Check pendulum swing cycle MTS Main Unit and...

Страница 56: ...ential hazards please follow manufacturer s recommendations and warnings all the time General Cleaning Clean the equipment based on needs Use damp lint free cloth to clean the shield base bearings etc...

Страница 57: ...ations mapping the specimen on the parameter selection interface of the touch screen The printer does not work Check whether the printer is well connected to the electric control box Check whether the...

Страница 58: ...MTS Exceed 22 Series Product Information 58 Troubleshooting...

Страница 59: ...nect all cables and gas source connections 4 Disconnect all cables and gas pipes at the electric control box 5 Cover the tester with dust covers such as plastic film Put the equipment at a well ventil...

Страница 60: ...MTS Exceed 22 Series Product Information 60 Equipment Disassembly...

Страница 61: ...MTS Exceed 22 Series Product Information Maintenance and Service Logs 61 Maintenance and Service Logs Content 8 Hours Day 62 40 Hours Month 63 2000 Hours Year 64...

Страница 62: ...duct Information 62 8 Hours Day Maintenance and Service Logs 8 Hours Day 8 Hours Day Recommended Maintenance Services Shunt calibration check Clean working areas and equipment surfaces Date Performed...

Страница 63: ...h MTS Exceed 22 Series Product Information Maintenance and Service Logs 63 40 Hours Month 40 Hours Month Recommended Maintenance Services Check brake Check cables connections Date Performed by Perform...

Страница 64: ...nce and System Checks 2000 Hours Year Recommended Maintenance Services PC Maintenance System checks Back up Test works files Reg Cal file Hard disk defragmentation Check clean controller Check gas pip...

Страница 65: ...tion Maintenance and Service Logs 65 2000 hours System checks 2000 Hours Year Recommended Maintenance Services System checks Check energy losses Check clutch brush Check pendulum proximity switch Date...

Страница 66: ...ours Maintenance and Service Logs 2000 hours Main Unit and Working Area 2000 Hours Year Recommended Maintenance Services Main Unit and Working Area Clean replace air filter Clean the main unit and wor...

Страница 67: ......

Страница 68: ...m MTS Systems Corporation http www mts com en Global index asp ISO 9001 Certified QMS...

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