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PROCESSING SAMPLES 

14 

 

3. 

PROBES 

3.1 

Description and Function 
The probe is a resonant element used for the transmission of vibrating 

mechanical energy from the transducer to the sample. The prime purpose of 

the probe is to increase the transducer amplitude to a usable level or, to select 

the acoustic power transfer. Ideally, material used for such probes should have 

good acoustic properties, high fatigue strength, low acoustic loss and density. It 

is essential that it should also be corrosion and erosion resistant and relatively 

inert to the materials being sonicated. The material that possesses all these 

qualities is titanium alloy and it is from this material that probes available for use 

with the disintegrator, are manufactured. 
Note: Probes are specially designed to suit the Soniprep 150 models and 

are tuned to 23KHz. 

3.2 

Exponential Microprobe 
This probe has been specifically designed for the treatment of small quantities 

of sample, up to 5ml. It should, preferably, be used with the 20ml tube and 

sealing cap but any other suitably sized tube may be employed. 

3.3 

Fitting a probe to the Transducer 
Clean the mating surfaces of the probe and transducer with a soft cloth. Before 

fitting the probe, screw the coupling stud into the transducer approximately 

10mm leaving approximately 10mm protruding. Screw the probe onto the stud 

in the transducer head, by hand. Then tighten firmly using a short screwdriver's 

shaft located in the through hole in the probe. 
It is important that the probe is clamped securely to the transducer, as failure to 

do so will result in a large power loss and an irritating high-pitched noise. 
NOTE: The coupling stud is a relatively loose fit in both the transducer 

and the probe to ensure that the contact surfaces are allowed to mate 

perfectly. An extremely small smear of silicone grease on the probe head 

will facilitate surface mating. 

3.4 

Position of the probe in the liquid for treatment 
When maximum power is necessary for a difficult application, the probe tip 

should be immersed into the solution to an optimum depth. 
As a guide, for 50ml sample down to 10ml sample, the best position for the 

probe tip is 1cm below the surface of the sample. If the sample is less than 

10ml, the best position for the probe tip should be found by trial and error. 
Excessive depth and also the viscosity of the solution will cause the power to be 

damped, which will be evident by a lower indication on the amplitude meter. 

Conversely, if the probe tip is insufficiently below the surface, there will be a 

tendency to generate foam in the solution or to cause scattering of droplets out 

of the vessel. This is especially so when using high amplification. If the solution 

foams, there will be a distinct change in sound, i.e. virtually unloaded and little 

energy is being transferred to the solution. 

Содержание SONIPREP 150

Страница 1: ...INSTRUCTION MANUAL FOR THE SONIPREP 150 ULTRASONIC DISINTEGRATOR READ BEFORE USE Models MSS150 CX3 1 MSS150 CX3 5 71100 1129 06 0206 ...

Страница 2: ...on sense safety precautions must be taken at all times to avoid the possibility of accidents Particular care is required when working with apparatus at high temperature or pressure 4 Installation maintenance repairs and servicing should only be carried out by an MSE UK Ltd approved engineer and connection to electrical supplies should only be carried out by suitably trained personnel TECHNICAL SUP...

Страница 3: ... TURN THE THUMB WHEEL FULLY CLOCKWISE TILL THE FLATS ON THE LOCK ARE SITTING HORIZONTALLY THIS HAS BEEN INTRODUCED WITH THE OPERATOR IN MIND AS SOON AS THE DOOR IS OPENED THE GENERATOR IS TURNED OFF WHICH IN TURN STOPS ANY ACCIDENTAL CONTACT WITH THE OPERATOR AND THE ENERGISED PROBE THIS ALSO STOPS ANY SOUND WAVES FROM LEAVING THE SOUND PROOFED CHAMBER WHEN THE DOOR IS OPENED ...

Страница 4: ...ffice Worsley Bridge Road Lower Sydenham London SE26 5AZ Registered in England and Wales No 5098052 Document no 71100 1253 1 MSE UK Ltd Worsley Bridge Road Lower Sydenham London SE26 5AZ U K Telephone 44 0 870 609 4097 Fax 44 0 8650 8408 E Mail sales mseuk co uk Web www mseuk co uk ...

Страница 5: ...l before using your Soniprep it will provide you and your colleagues with useful information on all aspects of the equipment As our customer we should like to ensure that you are totally satisfied at all times Do not hesitate to contact our team Your views are very important to us ...

Страница 6: ...seals lid seals O rings or lamps are excluded MSE UK Ltd or its approved service agent reserves the right to repair defective equipment on the premises of the customer or at a service station at the sole discretion of MSE UK Ltd or their approved agent In the event of return to an approved service centre the customer is responsible for the safe packaging of the instrument and notification to the s...

Страница 7: ...ance with the following code 220v 240v 110v 120v Live Brown Black Neutral Blue White Earth Green Yellow Green Connect the wires to a non reversible 3 pin plug as follows Green and Yellow or Green wire to terminal marked E Earth G Ground coloured Green and Yellow or Green or marked with the Earth symbol Blue or White to terminal marked N Neutral or common or coloured Blue Brown or Black to terminal...

Страница 8: ...essels for Samples 17 4 2 Basic Processing 17 4 3 Batch Treatment Vessel 18 4 4 Meter Flow Vessel 18 4 5 Continuous Flow Vessel 18 5 OPERATING INSTRUCTIONS 19 5 1 Manual Control 19 5 2 Timer Control 19 5 3 Optional Process Timer Unit 230V units only 19 5 4 Operating Instructions 19 6 CLEANING 21 7 FAULT FINDING 21 7 1 General 21 7 2 Fault conditions could be 21 7 3 Loose Probe 21 7 4 Fatigued Prob...

Страница 9: ... a choice of three probes which screw into the transducer head and transmit energy of approximate amplitude for any specific application Each probe is designed to operate at a nominal frequency of 23KHz concentrating the resultant ultrasonic energy as required Table 1 Probe Details Description Tip Diameter Transformation Ratio Large Probe Assy solid 19mm 3 4 3 8 1 Small Probe Assy solid 9 5mm 3 8 ...

Страница 10: ...INTRODUCTION 10 ...

Страница 11: ...n the amplitude meter This control permits stepless selection of power output to the transducer providing an accurate and reproducible amplitude setting for the particular probe in use Timer This is a 15 minute timing unit with switching contacts and a resetting or cancellation facility It operates independently of the start switch after the output level has been determined the time required is se...

Страница 12: ...INTRODUCTION 12 Control Panel ...

Страница 13: ...ctor Switch Positions Voltage Position Indication 220 240 Downward 240 120 Upward 120 Two anti surge fuses are factory fitted in the holders located beneath the mains inlet connection socket Location of the Instrument and Electrical Connections Place the Soniprep 150 on a suitable table or bench and ensure that at the rear of the instrument is at least 50mm 2 away from the wall to allow adequate a...

Страница 14: ...g Screw the probe onto the stud in the transducer head by hand Then tighten firmly using a short screwdriver s shaft located in the through hole in the probe It is important that the probe is clamped securely to the transducer as failure to do so will result in a large power loss and an irritating high pitched noise NOTE The coupling stud is a relatively loose fit in both the transducer and the pr...

Страница 15: ...ult 3 5 Probe Maintenance In use the probe will erode by the action of cavitation in the liquid This dissolution of the metal from the tip of the probe which occurs with any metal during use at high sound intensities is however reduced to a minimum by the use of titanium The erosion shows itself in concentric rings on the radiating face An eroded surface transfers energy less efficiently into the ...

Страница 16: ... 10 C Probe Volume of Chilled Water Exponential 15ml 9 5mm 50ml 19mm 100ml A temperature rise of approximately 35 C should be obtained If the rise is not obtainable the probe or the transducer is at fault To pinpoint the part of the system which is faulty repeat the test with an UNUSED probe If you still do not obtain a temperature rise of approximately 35 C then contact the service centre at the ...

Страница 17: ...n anything else since the individual components are not directly exposed to the action of the probe tip for more than a second or two If the volume is very large then individual cells are not in the area of cavitation activity for a sufficient period of time The probe tip should be below the surface of the liquid by approximately 13mm 1 2 and should not be too far from the bottom of the vessel l a...

Страница 18: ...is particularly sensitive to temperature then one of the cooled treatment vessels described in sections 4 3 4 3 and 4 4 should be used 4 3 Batch Treatment Vessel This consists of an inner chamber to contain up to 50ml of sample to be treated surrounded by a cooling jacket through which a suitable cooling liquid e g iced water or alcohol can be circulated 4 4 Continuous Flow Vessel This is availabl...

Страница 19: ... turning knob clockwise Immediately the Timer button is turned clockwise the Start button lamp will light up and after the time selected on the timer has run out sonication will cease and the lamp will go off 5 3 Optional Process Timer Unit 230V units only a Place the Process timer Unit on top of the Soniprep b Connect the two cables from the process timer one terminating in a three pin plug power...

Страница 20: ...OPERATING INSTRUCTIONS 20 Process Timer ...

Страница 21: ...short d Probe fatigued e Transducer fault 7 3 Loose Probe A change in the pitch of the noise from the transducer usually accompanied by a indication on the amplitude meter is a sure sign that the probe has worked loose Uncouple the probe from the transducer and clean both surfaces with a soft cloth Re couple the probe to the transducer 7 4 Fatigued Probe Or Coupling Stud Similar symptoms will be e...

Страница 22: ...mm 470 470 DEPTH mm 258 258 WEIGHT Kg 18 7 18 7 PROBE FREQUENCY KHz 23 23 VOLTAGE volts 220 240 120 MAINS FREQUENCY Hz 50 60 60 FUSES anti surge 2amp 4amp 8 2 Specification For Process Timer 46222 5019 HEIGHT mm 73 WIDTH mm 255 DEPTH mm 228 WEIGHT Kg 1 2 VOLTAGE volts 230 MAINS FREQUENCY Hz 50 FUSES anti surge F250µA ...

Страница 23: ...with exponential probe 38121 114 34431 4115 Rubber Sealing Cap for all cooled treatment vessels or 100ml tube probe 38121 114 34431 4187 Rubber Sealing Cap for all cooled treatment vessels or 100ml tube probe 38121 116 34431 4172 Rubber Sealing Cap for all cooled treatment vessels or 100ml tube probe 38121 115 10 Product Disposal ISO 14001 Compliance This product should be treated as industrial wa...

Страница 24: ...MSE UK Ltd Worsley Bridge Road Lower Sydenham London SE26 5AZ Tel 44 0 870 609 4097 Fax 44 0 208 650 8408 E mail sales mseuk co uk Web www mseuk co uk ...

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