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The locking nut at the top of the valve seat is a sealing part during boosting, and the thread is

very easy to freeze and difficult to screw after completion of drain. At this time, the method of
natural thawing or heating by an electric blower can be adopted for thawing before removal.

The threaded hole of the locking nut shall be prevented from foreign matters. If the locking nut

is lost, the user shall contact our company to purchase a new one and shall not use any other
part to substitute it.

In use, the bending radius of the drain metal hose shall not be too small; otherwise it may

result in leakage and breakage risks.

Liquid nitrogen filling

Close all valves and connect the infusion pipeline of the drain valve. First the exhaust valves shall
be opened (all in open state) to reduce the pressure in the container and observe the pressure
gauge on the tank body. When the indicated value of the pressure gauge is 0 MPa, open the inlet
and drain valves (all open state) to fill liquid nitrogen. When a little liquid nitrogen ejects from the
exhaust valve, liquid nitrogen is fully filled into the tank body, the liquid inlet/outlet valve shall be
closed immediately and the exhaust valves shall be closed in turn;
Alternatively, use the pipe to fill liquid nitrogen into the container or use the liquid nitrogen
machine to fill liquid nitrogen into the container;

Boosting

When liquid nitrogen is discharged, the liner pressure shall be increased. During boosting, the
exhaust valve and the liquid inlet/outlet valve shall be closed, the pressure increasing valve shall
be opened, and the indicated value of the pressure gauge shall be observed for gradual rise.
The maximum working pressure gauge value of the container is 0.09 MPa. However, in order to
minimize the liquid nitrogen losses, the pressure is generally increased to 0.05 MPa to meet the
drain needs. Under this value, the liquid nitrogen consumption is low and the use needs can be
met, so it is an economic use and operation mode.
When the pressure is increased to 0.02 MPa, liquid can be drained. When only a little liquid
nitrogen is needed, it is unnecessary to open the pressure increasing value; while when
continuous drain is needed, the pressure increasing valve shall be opened at the same time.

When the container is filled with liquid nitrogen, for the reason of safety, the 
container shall not be fully filled and must be reserved with a certain gas-phase 

space accounting for about 10% of the geometric volume of the container. The filling pressure of 
the product shall not exceed 0.8MPa; otherwise it will cause irreversible damages to the safety 
valve; when liquid nitrogen is stored in the container and it is required to convey liquid nitrogen, 
all exhaust valves must be open.

3. Product Operation and Use

ATTENTION

After the pressure increasing valve is opened, usually the lower part of the shell is frosted, which 
is the normal phenomenon when the container is working. When the container is fully filled with 
liquid nitrogen (but a gas-phase space equal to 10% of the geometric volume of the container is 
still reserved), the time required to increase the pressure to 0.05 MPa is about 20s; when the 
liquid nitrogen storage is ¾, the time required to increase the pressure to 0.05 MPa is about 
1min; and when the liquid nitrogen storage is ¼, the time required to increase the pressure to 
0.05 MPa is about 8min. As the liquid nitrogen in the container is reduced, the time required to 
increase the pressure will be increased.

Drain

First the metal hose (supporting component) shall be screwed into the joint of the liquid inlet/out-
let valve, the exhaust valve shall be closed, and the pressure increasing valve shall be opened.
When the pressure of the inner container rises to the pressure gauge value of 0.05MPa, the liquid
inlet/outlet valve shall be opened and liquid nitrogen will be discharged; when the pressure gauge
value is 0.05MPa, it is an economic operating method; when the pressure gauge value of the
inner container is larger than 0.05MPa, liquid will be discharged and the discharge amount of
liquid nitrogen will increase accordingly.

Pressure relief

After completion of discharge of liquid nitrogen, the pressure increasing valve and the liquid
inlet/outlet valve shall be closed, and then the exhaust valve shall be opened. If the container is
out of use for a long time, the pressure in the container shall be released.

Container standing and storage

In order to prevent moist air from entering into the container, forming ice particles and blocking
the boosting pipe, the lock nut, the pressure increasing valve and the liquid inlet/outlet valve can
be closed and a small part of the exhaust valve shall be opened to prevent the pressure in the
container from being too high and causing frequent jumping of the safety valve.

 

Handling of drain container

Ⅰ. 

 Indoor movement. The container is equipped with four high-strength swivel casters for

convenient indoor movement. Since the product belongs to a high vacuum container, the
movement shall be as slow as possible, so as to avoid impact or collision; otherwise, it will not
only cause depression of the container shell and performance degradation, but also cause
damages of the internal structure of the container, so special attention shall be paid to movement
of the container.

Ⅱ. 

Lifting. The product belongs to a high vacuum container. Before lifting, the wire rope shall be

sleeved on the hand ring; during lifting, the wire rope shall be vertical and stable and shall not be
pulled hard, placed hard or lifted obliquely.

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Содержание YDZ-100K

Страница 1: ...leasereadthis instruction carefully before us The company reserves the right to explain the instructions The appearance of the product is subject to the actual product Please keep the invoice together after reading No further notice in case of product technology or software upgrad 2 06 A ...

Страница 2: ...uid nitrogen filling port or the level meter to fill the drain port of the liquid nitrogen machine fractionating tower or the pipe 2 The container adopts the boosting method of applying a pressure to the liner after vaporization of a little liquid nitrogen which has the advantages of convenient operation and rapid boosting and guarantees the purity of liquid nitrogen 3 The container has high stren...

Страница 3: ...operator After use of the Self pressurized Series tank the inlet valve must be closed The bottom of the container is equipped with four high strength casters which is convenient for short distance movement of the container When moving care should be taken and it must not be pushed or moved violently to prevent collision It is strictly forbidden to move on uneven ground Transfer the Product with ca...

Страница 4: ...urface transfer away the sample immediately otherwise the sample can be damaged We bear liability for product loss only and not bear the liability of the third party The container mainly comprises a shell a liner swivel casters drain pipes various valves pressure gauges vacuum sealing joints etc see Fig 1 Fig 2 and Fig 3 For any quality issue please return the Product to the Company for inspection...

Страница 5: ...xhaust valve must be opened for venting and pressure relief When the container is out of use this valve shall not be opened Pressure increasing valve When it is opened the pressure of the liner will rise When it is out of use it shall be closed tightly Pressure gauge It is used to indicate the pressure of the liner Liquid inlet outlet valve It shall be connected with the liquid hose to fill liquid...

Страница 6: ... vacuum sealing joints have been sealed before the products are delivered out of the factory and protected by vacuum sealing joint hoods and it is strictly prohibited to remove the vacuum sealing joint hoods privately The container is installed with a safety valve The set pressure of the safety valve has been adjusted before delivery out of the factory The user shall not disassemble it in use If i...

Страница 7: ... it is required to convey liquid nitrogen all exhaust valves must be open 3 Product Operation and Use ATTENTION After the pressure increasing valve is opened usually the lower part of the shell is frosted which is the normal phenomenon when the container is working When the container is fully filled with liquid nitrogen but a gas phase space equal to 10 of the geometric volume of the container is ...

Страница 8: ...e Medium and long distance transport No liquid nitrogen is stored 4 Test and Calculation Method of Daily Evaporation Rate of Product Note The daily evaporation rate of the product shall be tested according to GB T 18443 5 2010 When the ambient temperature and the atmospheric pressure are not tested according to the above regulations or the minimum division value of the measuring instrument is diff...

Страница 9: ...ing rod Lower ring connecting rod Measuring rod Power supply 3 6V lithium battery power supply average working current about 15uA Effective liquid level measuring range of sensor 200mm 1000mm Diameter of sensor rod Φ12mm Operating humidity range relative humidity 0 80 Measuring accuracy 1 Working pressure 0 0 6MPa Measuring medium liquid nitrogen Sleeve the PTFE flat seal gasket into the sensor an...

Страница 10: ...rd of the current level meter Long press S to display It indicates setting the capacitor value when the current level meter doesn t contact liquid nitrogen Long press S to display It indicates setting the capacitance value when the test range length of the current level meter the upper hole of the level meter is completely soaked in liquid nitrogen Alarm and faults of liquid level detection alarm ...

Страница 11: ... ice and can t increase the pressure the following ice melting measures can be taken Adopt the air pressure method to eliminate the residual liquid nitrogen in the container The method is as follows Screw the lock nut at the top of the valve seat tightly close the pressure increasing valve open the liquid inlet outlet valve and the exhaust valve and use nitrogen or dry gas do not use oxygen or any...

Страница 12: ...ayer infusion hose Product Instructions PTFE sealing gasket Item Type Item Type Regular Model Qty Qty Unit Unit Remarks Remarks Including locking nuts and pressure stabilizers Standard Standard Standard One piece is equipped and one piece is standby 1 1 1 1 2 K Series Products YDZ 5 15 30 50 are equipped with lock nuts while the regular models YDZ 100K 150 200K 240 300 500 are equipped with float ...

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